OSHA has cited a poultry processing company $119,341 for exposing employees to hazardous chemicals. On January 27, 2019, 12 employees needed transport to nearby hospitals after a leak caused the release of 2,100 pounds of anhydrous ammonia. OSHA cited the company for failing to provide an operable alarm responsible for indicating the release of hazardous chemicals. OSHA also cited the facility for failing to:
- Equip an ammonia refrigeration system with a pressure relief device as referenced by the manufacturer’s operating manual;
- Train technicians to use an alternative over-pressure safety procedure to prevent pipes from rupturing and releasing anhydrous ammonia;
- Perform management of change procedure to determine the effects of removing safety relief devices from all condensers;
- Make available medical surveillance for response team members exposed to hazardous substances above the permissible exposure limits;
- Inspect Level B respiratory protection equipment; and
- Provide a medical evaluation to determine each employee’s ability to use a respirator.
OSHA conducted the inspection in conjunction with the Regional Emphasis Program for Poultry Processing Facilities and Process Safety Management of Highly Hazardous Chemicals National Emphasis Program. Here is a breakdown of all the citations: