Safety Management System

Does your organization recognize the difference between a Safety Policy, a Safety Program, and a Safe Work Practice?

In this discussion, think about your Respiratory Protection efforts. Does the organization have a Policy on the use of RP? Does the policy statement recognize that RP is the lowest form of protection (e.g., Hierarchy of Controls) and mention that Engineering and Administrative controls will be considered BEFORE the use of RP? We then move…...

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Safety director sentenced to prison! (Failed to ensure grounding straps were in place)

WAKE UP, PEOPLE! We have a RESPONSIBILITY in this profession, and the games some play will catch up with them; the consequences can be life-altering (rightfully so, in my opinion). It seems I piss off a lot of folks these days because I refuse to “stay in my lane” during audits, PHAs, training courses, etc…....

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ASTM E2920-26 – Standard Guide for Recording Priority Occupational Injuries and Illnesses and Serious Injury or Fatality (SIF)- Related Serious Injuries/Illnesses and Fatalities

The American Society for Testing and Materials (ASTM) has published this Serious Injury and Fatality (SIF) guide. The guide establishes criteria for recording occupational injuries and illnesses to aid in continuously improving management systems; identifying and preventing serious injuries, illnesses, and fatalities (SIF); measuring safety performance; evaluating safety programs; and ensuring consistency in international comparisons…...

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OSHA updates VPP Policy and Procedures Manual

OSHA has made significant changes to Chapter 4, The VPP Safety and Health Management System. Chapter 4 now requires VPP participants’ SHMS to consist of the seven (7) core elements described in OSHA publication 3885, Recommended Practices for Safety and Health Programs, October 2016, and in OSHA publication 3886, Recommended Practices for Safety and Health…...

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It ALL starts here for management… ANSI/ASSE Z590.2-2003

Yes, this is a very OLD standard, but there is really nothing to replace it, as it still holds true today as much as it did in 2003. I have discussed this standard several times, and I ALWAYS share it with clients who are a tad lost on what the role of their safety professional(s)…...

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3 executives receive 2-years in prison for the death of a worker in a 2019 fire; two of those being prosecuted were “risk prevention technicians”

SAFTENG NOTE 1: Two (2) of those being prosecuted were risk prevention technicians; one was a company employee, and one was a contractor SAFTENG NOTE 2: This silo explosion is very similar to the recent silo explosion in ME that took the life of a Firefighter Three (3) executives from an industrial wood processing and…...

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I asked AI… is backing into a parking space safer? Provide the evidence

We see this practice all across this great nation as we travel for our work. At most of the plants we visit, backing in is required. Recently, some HOAs took issue with homeowners backing into their driveways. Now I can not find the full story behind this issue with these HOA’s, but these viral videos…...

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The FRA’s Risk Reduction Plan (RRP) is a minature SMS for Class 1 Railroads

Back in 2021 – 2023, I spent time with some Class 1 Railroads attempting to help them develop and implement an SMS. During this time, I was impressed by the FRA’s Risk Reduction Plan (RRP), which required certain railroads to develop a written RRP and submit it for “FRA approval”. This was a massive step…...

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Another great example of correlation ≠ causation

My friend and one hell of a fine process safety guru in NH3 refrigeration, Brian Chapin, is always sharing this stuff with me. This is another great example of how correlation ≠ does not cause causation. Of course, this is the extreme, but I will bet many of us have seen correlation turn into causation…...

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What should our performance expectations be in 2026 for our fundamentals, such as LOTO?

I wrote about “focusing on our fundamentals” this week, which generated a lot of discussions offline amongst my friends and clients. The number 1 question asked was “What should we score in 2026?” My response was “at least 95%”. That means that in 100 LO inspections, we should have a failure rate across ALL items…...

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Focus on the Fundamentals

With all the noise in safety these days, I find it refreshing to just focus on the fundamentals and have management set targets on these fundamentals. For example, take a random safety walk on Monday and focus on Container Labeling. Count all the containers evaluated, count all the containers that were NOT labeled in any…...

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If I do RT examinations of 100% of my pipe welds, do I get any exemptions for pressure/leak testing?

The short answer is no. Radiographic Testing (RT) and pressure testing (Hydrostatic or Pneumatic) serve two (2) fundamentally different purposes in piping integrity. While it might seem like “over-testing,” they are not interchangeable in ASME B31.3 (Process Piping) or ASME B31.1 (Power Piping). Here is the breakdown of why 100% RT does not exempt you…...

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