Incident Alert Archives

Another fatal HW on used storage tank accident (video)

We have another tragic example of how dangerous hot work is on used (even new) containers when proper precautions are not taken. This event seriously injured the three (3) workers in Ankara, Turkey, in February 2024. Members can download the video from the video library…. Membership Required You must be a member to access this...

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Double Fatality – Welding on ATM Flammable Storage Tank (GRAPHIC)

There are very few instances where OSHA uses such clear language, but in 1910.252(a) they use the phrase “absolutely certain” and for good reason! This explosion occurred at a wastewater treatment plant in the city of Gumi, South Korea, on October 19, 2016. 1910.252(a)(3)(i) Used containers.No welding, cutting, or other hot work shall be performed…...

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Tissue manufacturer fined after worker injured hand unblocking machine

NOTE: OSHA would allow the “minor servicing exception” in this scenario, although the UK HSE does not. A tissue manufacturing company has been fined after an employee, 24, was seriously injured while clearing a machine blockage at its factory. During the manufacturing process, a tissue blockage occurred in the rollers of the machine, and the…...

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Hot Work causes fire @ BYD Electric Car plant

A fire broke out at a multi-story automated parking structure within BYD’s Pingshan Park in Shenzhen, China, at approximately 2:48 a.m. on April 14, 2026. Preliminary investigations by local authorities and BYD indicated that the fire was caused by an outside contractor’s improper handling of dismantling/welding equipment, which ignited insulation cotton and other combustible materials…...

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Two sanitation workers die cleaning a sewer in Nuh, one critical (1 entrant, 1 Would-be Rescuers)

Two (2) sanitation workers were killed, and a third was hospitalized in critical condition after they inhaled toxic fumes while cleaning a sewer line. The incident took place around 10.30 pm. The workers were employees of the local Municipality. “Preliminary investigation revealed that the first worker entered the sewer and failed to come out for a…...

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Vacuum is an ENERGY SOURCE (video)

I share this, as many may not recognize the power of a vacuum as a form of hazardous energy. ZERO = 0 and a vacuum is NOT zero, its actually LESS THAN ZERO! I added this video to the library this weekend. It demonstrates the power of a vacuum and why ALL energy sources MUST…...

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Not the role of a Fire Watch (HW Video)

This video demonstrates the lengths some will go to “get it done”. We can see two workers with fire extinguishers, positioning themselves on both sides of the pipeline as if they know what’s going to happen. These are NOT Hot Work “fire watches”; these workers are there to do just what they expected: put the…...

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Line Break Gone Bad (128 psi gas)

A contractor was injured and evacuated after a gas release incident on an offshore facility in the Gulf of America. The incident occurred while a contract employee was performing maintenance on an E-body control valve on a six-inch gas line. BSEE’s investigation found that residual pressure estimated at 128 psi inside the six-inch gas line…...

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CNG Bus falls from lift leading to catastrophic explosion (Video + SFM Report)

The examination of the scene was conducted using a systematic approach using a basic method of fire investigation and scientific methodology outlined by the consensus committee of the 2024 edition of NFPA 921, “A Guide for Fire Explosion Investigation,” and the 2022 edition of NFPA 1033, “Professional Qualifications for Fire Investigators,” and other treatises as…...

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Riding a load and working underneath suspended load (video)

I sure hope I am being duped by Ai once again, as this video has NO place in the year 2025! We can not make this stuff up, which leads me to wonder if this is fake. Their reaction seems a bit off, assuming the two workers under the load were killed or seriously injured…....

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Equipment Opening gone bad (bolts stripped – not @ a ZES)

On March 25, 2003, two employees working for an power generation facility were instructed to remove a cover plate from an electrical generator. The hydrogen gas had been purged from the generator and replaced with air pressurized at approximately 40 psi. The generator was pressurized with air so that the workers could perform a leak…...

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