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SAFTENG has:
- Over 19,000 categorized unsafe acts/conditions and accident/injury photos
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- Over 5,000 Technical Articles on Process Safety, Emergency Response & OSH topics
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Many THANKS to my NEW Members and those who CONTINUE to support SAFTENG:
June 6, 2026
Now that we have laid out the code requirements for conducting the visual inspection of pipe welds, let’s discuss how this must be documented.
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June 5, 2026
ASME Section V, Article 9 places the responsibility for the designation and qualification of these individuals on the organization (the employer or manufacturer). The organization is responsible for assigning “qualified personnel” to perform visual examinations. ASME Section V requires that personnel be qualified and certified in accordance with a program established by their employer....
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June 5, 2026
The next layer of the onion to unpack is the specific requirements for performing “Visual Examinations”. This is all part of the installer’s Quality Assurance program. We are getting deep into the weeds as we “peel this onion”, but these are CRITICAL needs to ensure our pipe is erected properly per the ASME B31 code(s). The requirements deal with:
TIP: This is all...
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June 5, 2026
Unfortunately, the code is not as clear as I would like, and I do get a lot of pushback when I encounter high-expansion fluids in hazardous-materials piping. I deal with a lot of liquids that are Highly Toxic, Flammable, and some that are both, which also have a high coefficient of expansion. So, in this article, I hope to explain why B31.3 requires HRVs on some piping and why the code actually requires...
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June 4, 2026
A chemical gas leak at a Water Plant resulted in three people being transported to the hospital. The leak was a result of a chemical reaction of the chemical “alum” being mistakenly added to two tanks of bleach, creating chlorine gas. At around 2 p.m., the Portage County Hazardous Materials Team responded to an incident at the plant. At 2:49 p.m., they issued a shelter-in-place warning...
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June 4, 2026
Under certain conditions, the IFC allows “Fail-Safe Engineered Systems” in lieu of “emergency backup power” for safety-critical systems such as ventilation, treatment, or temperature control systems. The code states:
5004.7.2 Fail-safe engineered systems. Standby power for mechanical ventilation, treatment systems and temperature control systems shall not be required where...
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June 4, 2026
Seven (7) of the Top 10 OSHA citations were in General Industry; Three (3) were in construction.
Of the Top 10 citations, ALL were issued in 2010 or earlier, dating back to 1989.
Process Safety, Flammable Liquids, and Combustible Dusts drive the top four (4) citations ($114,251,500)
The three (3) construction cases totaled $23,230,000
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June 4, 2026
We see this all the time, although many folks think it is rare – why I am not sure, as this scenario is 100% why OSHA promulgated the Energy Control Standard in 1989, to PREVENT someone from energizing a machine/equipment while someone is performing servicing/mainteance on it. On Jan. 29, 2026, a worker was tasked with cleaning a commercial grinder. A co-worker stepped on the machine’s foot-control...
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June 4, 2026
The Cybersecurity and Infrastructure Security Agency (CISA), the Federal Bureau of Investigation (FBI), the National Security Agency (NSA), the Department of Energy (DOE), the Environmental Protection Agency (EPA), the Transportation Security Administration (TSA), the Department of Transportation (DOT), and the U.S. Department of Agriculture (USDA)—hereafter referred to as “the authoring organizations”—are...
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June 4, 2026
The N.C. Department of Agriculture and Consumer Services has issued a stop-sale order for the Ignik TapRack 4 Refillable Propane System. This device failed to meet several safety standards enforced by the department’s Standards Division. Manufacturers and distributors will have six months to remove these products from retail locations. Online sales shall include a note that these products are not...
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June 4, 2026
I have discussed the phrase “at least” in 39 articles I have posted over the 30 years of SAFTENG’s existence. Most of my references are to process safety matters, but it is also widely used in OSH standards and codes. And still today, it is as big a “trap” as it was when I started my professional safety career in 1993. For example, two (2) of the RAGAGEPs I spend a...
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June 4, 2026
Yes, having threaded rods of inconsistent lengths on a single flange is a mechanical integrity concern. While it may seem like a minor aesthetic issue, it directly impacts the ability to achieve a secure, uniform pressure boundary.
Why Inconsistent THREADED Rod/Bolt Lengths are a Problem
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