Hazardous Materials

OSHA’s ability to use the GDC at facilities that fall under the PSM TQ

OSHA uses the General Duty Clause (GDC), Section 5(a)(1) of the OSH Act as a “gap filler” to cite employers for recognized chemical hazards when a specific standard (like the Process Safety Management standard, 29 CFR 1910.119) does not technically apply. There are some critical legal limitations on GDC Enforcement: OSHA’s ability to invoke 5(a)(1)…...

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Can OSHA issue 5(a)(1) citations when a process is under its PSM TQ?

Apparently, they can and have. Here are some GDC citations for an NH3 refrigeration process. These were part of a large release inspection that included some HAZWOPER and HAZCOM citations. My only guess is that these GDC citations are tied directly to the NH3 release, but I have not yet seen the field notes, so…...

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What is a Hierarchy of Controls Analysis (HCA)?

A Hierarchy of Controls Analysis (HCA) is a highly structured risk-mitigation methodology. It is specifically required under CalARP Program 4, which applies to petroleum refineries operating within California. While a standard Process Hazard Analysis (PHA) identifies risks and lists existing safeguards, an HCA forces a facility to systematically evaluate whether hazards can be eliminated or…...

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Is a Tanker Truck a “shipped container” under OSHA’s GHS/HAZCOM?

If we look closely at this ISO container, specifically between the two (2) placards, we will see a laminated GHS label with the product identifier, pictogram(s), signal word, manufacturer’s name, and phone number. But is that middle label required on this ISO container?… Membership Required You must be a member to access this content.View Membership...

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If my flammable liquid storage tanks are equalized together, must my secondary containment account for this?

When flammable liquid tanks are equalized — meaning they are interconnected by piping that allows fluid levels to equalize between them — we MUST account for this in our secondary containment design. From a regulatory and engineering standpoint, the governing principle is to protect against the worst-case single-event release. If tanks are interconnected, a failure…...

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Documenting successful visual inspection(s) of piping welds

Now that we have laid out the code requirements for conducting the visual inspection of pipe welds, let’s discuss how this must be documented…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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What should a welding QA program include for those visually inspecting the welds?

ASME Section V, Article 9 places the responsibility for the designation and qualification of these individuals on the organization (the employer or manufacturer). The organization is responsible for assigning “qualified personnel” to perform visual examinations. ASME Section V requires that personnel be qualified and certified in accordance with a program established by their employer. The…...

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Peeling the onion on Visual Examination of Welds

The next layer of the onion to unpack is the specific requirements for performing “Visual Examinations”. This is all part of the installer’s Quality Assurance program. We are getting deep into the weeds as we “peel this onion”, but these are CRITICAL needs to ensure our pipe is erected properly per the ASME B31 code(s)…....

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Where does ASME B31.3 specifically require a Hydrostatic Relief Valve (HRV)

Unfortunately, the code is not as clear as I would like, and I do get a lot of pushback when I encounter high-expansion fluids in hazardous-materials piping. I deal with a lot of liquids that are Highly Toxic, Flammable, and some that are both, which also have a high coefficient of expansion. So, in this…...

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Wrong Chemical – Wrong Tank (Cl2)

A chemical gas leak at a Water Plant resulted in three people being transported to the hospital. The leak was a result of a chemical reaction of the chemical “alum” being mistakenly added to two tanks of bleach, creating chlorine gas. At around 2 p.m., the Portage County Hazardous Materials Team responded to an incident…...

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Fail-Safe Engineered System?

Under certain conditions, the IFC allows “Fail-Safe Engineered Systems” in lieu of “emergency backup power” for safety-critical systems such as ventilation, treatment, or temperature control systems. The code states: 5004.7.2 Fail-safe engineered systems. Standby power for mechanical ventilation, treatment systems and temperature control systems shall not be required where an approved fail-safe engineered system is…...

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CISA and Partners Urge Hardening Automatic Tank Gauge Systems

The Cybersecurity and Infrastructure Security Agency (CISA), the Federal Bureau of Investigation (FBI), the National Security Agency (NSA), the Department of Energy (DOE), the Environmental Protection Agency (EPA), the Transportation Security Administration (TSA), the Department of Transportation (DOT), and the U.S. Department of Agriculture (USDA)—hereafter referred to as “the authoring organizations”—are aware of malicious cyber…...

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