Incident Alert Archives

Riding a load and working underneath suspended load (video)

I sure hope I am being duped by Ai once again, as this video has NO place in the year 2025! We can not make this stuff up, which leads me to wonder if this is fake. Their reaction seems a bit off, assuming the two workers under the load were killed or seriously injured…....

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Equipment Opening gone bad (bolts stripped – not @ a ZES)

On March 25, 2003, two employees working for an power generation facility were instructed to remove a cover plate from an electrical generator. The hydrogen gas had been purged from the generator and replaced with air pressurized at approximately 40 psi. The generator was pressurized with air so that the workers could perform a leak…...

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Fire Watch dies from burns!

Way too many have a serious lack of respect for the hazards a “Fire Watch” may face. I say this, because in my years of experience, I almost always find the “fire watch” role is assigned to the youngest, least experienced, and lowest paid person on the job. In many situations, these workers are NOT…...

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Hot Work Explosion Fatality (Angle Grinder removing bolts on manway)

At 2:45 p.m. on April 17, 2023, an employee and a manager, 49, were attempting to drain a stillage tank so that repairs could be made to its internal agitator. They needed to verify the quantity level of stillage, so they attempted to remove a manway access cover on top of the tank. They encountered…...

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Mexico City NG Gas Explosion

A truck carrying Natural Gas (called “pipas”) wrecked and leaked the gas, which then found an ignition source. (See video below) The explosion killed at least six (6) people and left 90 injured. Ten (10) have been discharged as of Wednesday morning. Footage of the aftermath showed some victims with severe burns across their bodies…...

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Golf carts need to be managed as a Powered Industrial Truck (PIT)

It is my professional opinion that “golf carts” need to be managed as a Powered Industrial Truck (PIT). I have seen firsthand three (3) serious accidents resulting in life-altering injuries. We see fatalities like this one several times a year: https://www.nbcboston.com/news/local/worker-at-nh-storage-facility-dies-after-being-pinned-under-golf-cart/3803079… Membership Required You must be a member to access this content.View Membership LevelsAlready a...

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Relied on Robot Cage Door Interlock; Operator closed the door and started the robot, killing the maintenance tech

At 10:35 a.m. on December 2, 2024, Employee #1, 18, was performing maintenance on a sensor inside a robotic enclosure. As he entered the area, the robot was stopped by the entrance sensors. While he was cleaning the sensor, a coworker reset the machine from the control panel, unaware that Employee #1 was still inside…...

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Maintenance Tech By-Passes Guard Interlock – Machine Operator turned the machine from manual to auto and reactivated the machine, killing Tech ($145K)

At 11:00 a.m. on June 7, 2024, an employee, 50, working as a machinery maintenance technician for a frozen food manufacturer, was troubleshooting a ring remover since food trays were getting stuck. The employee bypassed the magnetic safety interlock gates and crawled underneath the conveyor. A coworker, the machine operator, was not aware that the…...

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The CSB releases Volume 2 of its Incident Reports

Volume 2 covers 25 serious chemical incidents in 14 states: Arkansas, Alabama, California, Colorado, Connecticut, Illinois,  Louisiana, Mississippi, Nebraska,  Nevada, New Mexico, Ohio, Oklahoma and Texas.  These serious incidents resulted in 7 fatalities, 23 serious injuries, and approximately $1 billion in property damage. Link to Volume 2: http://www.idevmail.net/link.aspx?l=1&d=86&mid=421120&m=2672 The reports give the public important information about…...

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Hot Work on Waste Water Tank Fatality

At 12:30 p.m. on September 27, 2017, Employee #1 was welding on the exterior wall of a wastewater storage tank. The tank became over-pressurized, causing an explosion. Employee #1 fell to the concrete floor below and was killed…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in...

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When they say it can never happen… Worker Dies From Burns After Spark Ignites Cigarette Lighter (OSHA Case #202638235)

On March 28, 2014, Employee #1, working at a construction company’s job site, was engaged in exterior carpentry. He was using a cutting torch. A spark from the torch fell into the worker’s front pocket. The worker had a butane lighter in his pocket. The spark caused the lighter to explode, and the worker sustained…...

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