Incident Alert Archives

Golf carts need to be managed as a Powered Industrial Truck (PIT)

It is my professional opinion that “golf carts” need to be managed as a Powered Industrial Truck (PIT). I have seen firsthand three (3) serious accidents resulting in life-altering injuries. We see fatalities like this one several times a year: https://www.nbcboston.com/news/local/worker-at-nh-storage-facility-dies-after-being-pinned-under-golf-cart/3803079

Relied on Robot Cage Door Interlock; Operator closed the door and started the robot, killing the maintenance tech

At 10:35 a.m. on December 2, 2024, Employee #1, 18, was performing maintenance on a sensor inside a robotic enclosure. As he entered the area, the robot was stopped by the entrance sensors. While he was cleaning the sensor, a coworker reset the machine from the control panel, unaware that Employee #1 was still inside

Maintenance Tech By-Passes Guard Interlock – Machine Operator turned the machine from manual to auto and reactivated the machine, killing Tech ($145K)

At 11:00 a.m. on June 7, 2024, an employee, 50, working as a machinery maintenance technician for a frozen food manufacturer, was troubleshooting a ring remover since food trays were getting stuck. The employee bypassed the magnetic safety interlock gates and crawled underneath the conveyor. A coworker, the machine operator, was not aware that the

The CSB releases Volume 2 of its Incident Reports

Volume 2 covers 25 serious chemical incidents in 14 states: Arkansas, Alabama, California, Colorado, Connecticut, Illinois,  Louisiana, Mississippi, Nebraska,  Nevada, New Mexico, Ohio, Oklahoma and Texas.  These serious incidents resulted in 7 fatalities, 23 serious injuries, and approximately $1 billion in property damage. Link to Volume 2: http://www.idevmail.net/link.aspx?l=1&d=86&mid=421120&m=2672 The reports give the public important information about

When they say it can never happen… Worker Dies From Burns After Spark Ignites Cigarette Lighter (OSHA Case #202638235)

On March 28, 2014, Employee #1, working at a construction company’s job site, was engaged in exterior carpentry. He was using a cutting torch. A spark from the torch fell into the worker’s front pocket. The worker had a butane lighter in his pocket. The spark caused the lighter to explode, and the worker sustained

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