Fuel vaults are PRCS’s (OSHA Fatality Case File)

Fuel Vault

Fuel VaultA few weeks ago we were debating in my FaceBook Group about these vaults being a PRCS.  The picture in question (shown to the left – full scale in the article) had a working platform just a little more than 4′ down inside the vault, but the fixed ladder went all the way down to the bottom of the vault, approximately 12′ – 14′ deep.  The platform was built with steel grating.  This meant (to me at least) that the vault was one (1) – a single space as a worker on the platform would be exposed to the same hazards below the platform (e.g. an explosion/flash fire in the bottom of the vault would impact the worker on the platform).  This became a heated debate, which really surprised me as were are still debating what a CS and PRCS are in the Year 2020!  But as usual, there is an OSHA Case file that I base my argument on.  My apologies for the late post!

The case involved a worker using a piece of NON-RATED electrical equipment inside the vault, which held an underground gasoline storage tank at a gas station.  The NON-RATED electrical equipment ignited the gasoline vapors that had found their way into the vault and accumulated to make up at least 1.5% of the atmosphere in the vault (e.g. gasoline’s LEL is 1.5%).  Gasoline vapors are 2 X’s heavier than air so they accumulated on the floor of the vault, which just happened to be where the NON-RATED electrical equipment was being used.  The worker in the vault died and his attendant sustained severe burns, but survived.  Here are the full-size picture and the OSHA Case file…

NOTE: the picture is NOT an OSHA picture and is NOT related to the OSHA Case File – it is from my Facebook Group.

Fuel Vault

At 5:50 p.m. on June 12, 2018, two employees were removing excess water from the underground concrete vault which contained a metal gasoline storage tank for an automobile gasoline station. Employee #1 was using a “shop vacuum” inside the vault that was not approved for a flammable vapor environment. Employee #2 was on the surface of the parking lot near the manhole entrance of the vault. Gasoline vapors were ignited which caused a large explosion and a fire plume. Employee #1 was entrapped inside the concrete vault and killed from the blast and fire. Employee #2 sustained severe burns to the body and was transported to a hospital.

Violation Summary
  Serious Willful Repeat Other Total
Initial Violations 3     3 6
Current Violations 3     3 6
Initial Penalty $28,085 $0 $0 $0 $28,085
Current Penalty $19,992 $0 $0 $0 $19,992

 

Violation Items
# ID Type Standard Issuance Abate Curr$ Init$ LastEvent
1. 01001A Serious

19100146 C01 – The employer shall evaluate the workplace to

determine if any spaces are permit-required confined spaces.

11/16/2018 03/01/2019 $10,000 $12,934 I – Informal Settlement
2. 01001B Serious

19100146 C04  – If the employer decides that its employees will

enter permit spaces, the employer shall develop and implement

a written permit space program that complies with this section.

The written program shall be available for inspection by

employees and their authorized representatives.

11/16/2018 03/01/2019 $0 $0 I – Informal Settlement
3. 01002 Serious

19100307 C02 I – Equipment shall be approved not only for

the class of location, but also for the ignitable or combustible

properties of the specific gas, vapor, dust, or fiber that will

be present.

11/16/2018 12/03/2018 $8,500 $12,934 I – Informal Settlement
4. 01003A Serious

19101200 E01 – Employers shall develop, implement, and
maintain at each workplace, a written hazard communication

program which at least describes how the criteria specified in

paragraphs (f), (g), and (h) of this section for labels and other

forms of warning, safety data sheets, and employee

information and training will be met, and which also includes

the following: …

11/16/2018 12/03/2018 $1,492 $2,217 I – Informal Settlement
5. 01003B Serious

19101200 H01 – Employers shall provide employees with

effective information and training on hazardous chemicals

in their work area at the time of their initial assignment,

and whenever a new chemical hazard the employees

have not previously been trained about is introduced into

their work area. Information and training may be designed

to cover categories of hazards (e.g., flammability,

carcinogenicity) or specific chemicals. Chemical-specific

information must always be available through labels and

safety data sheets.

11/16/2018 12/03/2018 $0 $0 I – Informal Settlement
6. 02001 Other

19100028 B01 I – Except as provided elsewhere in this

section, the employer must ensure that each employee

on a walking-working surface with an unprotected side

or edge that is 4 feet (1.2 m) or more above a lower

level is protected from falling by one or more of the

following:

11/16/2018   $0 $0 I – Informal Settlement
7. 02002 Other

19100029 F04 – Openings in stair rails. No opening in a

stair rail system exceeds 19 inches (48 cm) at its least

dimension.

11/16/2018 12/03/2018 $0 $0 I – Informal Settlement
8. 02003 Other

19100134 C01 – In any workplace where respirators

are necessary to protect the health of the employee

or whenever respirators are required by the employer,

the employer shall establish and implement a written

respiratory protection program with worksite-specific

procedures. The program shall be updated as necessary

to reflect those changes in workplace conditions that

affect respirator use. The employer shall include in the

program the following provisions of this section, as

applicable:

11/16/2018 01/15/2019 $0 $0 I – Informal Settlement

 

CLICK HERE for the OSHA file

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