The number 1 failure that causes releases of anhydrous ammonia in agricultural and bulk transports is hose failures! Without a doubt, at a fertilizer distribution center, loading and unloading DOT containers via transfer hoses pose the greatest risk for a catastrophic event. So special attention is deserving when it comes to the hose(s) we will use for these transfers and in my nearly 30 years of working with NH3 hoses I have seen some real “doosey” of hoses that I would not have used to water my lawn, much less use for transferring NH3! So what should we look for in a loading/unloading hose?
WA’s state OSHA plan has the best and simplest requirements.
NOTE: The state of WA revised all their OSHA standards to read like a book rather than a legal document so I just love using them when the Federal standards are not crystal clear or too weak to my satisfaction.
296-826-40010 Hose specifications
(1) You must make sure hose used in ammonia service and subject to container pressure meets both of the following:
(a) The Joint Rubber Manufacturers Association, RMA-IP-14, Specifications for Anhydrous Ammonia Hose 7th Edition 2003; and
(b) The Fertilizer Institute’s Hose Specifications for Anhydrous Ammonia.
(2) You must make sure hose assemblies are able to withstand a 500 psig pressure test.
(3) You must follow Table 4 for hose specifications.
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Table 4
Hose Specifications
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| If you have: | Then: |
| Hose subject to container pressure |
Design it with a minimum working pressure of 350 PSIG AND Burst pressure of 1750 PSIG |
| Hose and their connections |
Design them for the maximum low side working pressure when located on either: 1. The pressure reducing valves on devices discharging to atmospheric pressure; OR 2. The low-pressure side of flow control Design, construct and install so there is no leakage when connected |
| Liquid transfer hose that is not drained of liquid upon completion of transfer operations |
Equip with an approved shut-off valve at the discharge end Prevent excessive hydrostatic pressure in the hose |
| Hose with an outside diameter one-half inch and larger | Make sure the hose is marked and legible at 5-foot intervals |
