Bryan Haywood

WRONG Chemical – WRONG TANK (nitric acid and phosphoric acid)

A bulk unloading incident created an orange chemical cloud, injuring four (4). The exothermic reaction occurred when phosphoric acid was accidentally unloaded into a 10,000 L (2640 gallons) nitric acid storage tank…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Static Electricty ignites vapors in fatal event

A fire broke out at a factory on Jan. 8, 2026, severely injuring a worker, 30, who died five days later on Jan. 13, 2026, according to police. The explosion occurred during a chemical mixing operation…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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OSHA issues $281K, and EPA issues $1.1M in citations resulting in a NH3 Refrigeration Fatality

U.S. EPA has reached a settlement with a food processing plant and its cold storage warehouse, under which the company paid a $1.1 million civil penalty. The company violated federal Clean Air Act (CAA) chemical safety requirements. These violations involve the safe handling of anhydrous ammonia, a hazardous chemical used for cooling and refrigeration. This…...

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Triple Fatality in Sewer by Asphyxiation (Video)

The three Syrian workers who died of suffocation in the Marj area of West Bekaa, Lebanon in an incident that occurred around August 14, 2025, were not identified by name in the initial news reports. News coverage confirmed that the bodies of the three men were removed from the manhole by the Masnaa Civil Defense…...

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Boiler Explosion Fatality

A boiler explosion occurred in a factory that processes oil in the Dominican Republic and left a worker dead. The employee died after suffering burns to over 70% of his body. Authorities are investigating the causes of the explosion…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log...

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Video Section UPDATED (1/11/26)

Folks, PLEASE know that when I call something GRAPHIC, it is off-the-charts graphic! These are not cut or broken fingers; they are EXTREMELY GRAPHIC, and you should obtain permission from your HR professional and use your professional judgement before using. And remember, we can NOT scare workers into being safe! These videos are intended for

EPA issues RMP GDC for PRCS Fatality @ Water Treatment Plant

On April 26, 2024, there was an incident at the Facility that resulted in the fatality of one (1) worker while working in a scum pit. EPA sent an informal questionnaire to the Respondent, and the Respondent provided documentation and information concerning the Incident and the Respondent’s compliance with Section 112(r) of the CAA and…...

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35 psig of compressed air claims a life

If we asked 100 people if 35 psig is a lethal pressure, how many do you think would answer yes? Those who UNDERSTAND PSI/PSIG know that we can not answer that question without knowing the VOLUME of air being used. Maybe 35 psig is not lethal when it’s inside a sewing thimble… But when that…...

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Its not the product that matters, its the free fall that creates the static

I hope that in today’s workplaces, everyone knows we do NOT “splash fill” flammable liquids. However, this simple fact is often overlooked or unknown when adding a non-flammable solution to a flammable one. Its not the product that matters, it’s the free fall that creates the static within the flammable atmosphere…. Membership Required You must...

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Hazards of deluge foam systems and ignoring the pre-discharge alarm

At 1:30 p.m. on August 7, 2022, a 55-year-old production supervisor was working in his office when the deluge system pre-discharge alarm activated. Approximately 30 seconds after the audible alarm engaged, the foam generators activated and began dispensing 2.2% high-expansion foam. The employee attempted to exit his office to reach a safe point, but he…...

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OSHA launches the Safety Champions Program

The Safety Champions Program is a new initiative that helps employers develop and implement effective safety and health programs. The main goal of safety and health programs is to prevent workplace injuries, illnesses, and deaths. The Program incorporates the seven (7) core elements of Recommended Practices for Safety and Health Programs: The Safety Champion Program…...

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EPA RMP Citations @ food plant (NH3 & $37K)

Respondent is the owner and operator of a facility. On September 1, 2024, an incident at the Facility resulted in an accidental release. EPA requested follow-up information, and Respondent provided a response on May 27, 2025, regarding the Incident and Respondent’s compliance with Section 112(r) ofthe CAA and 40 C.F.R. Part 68. Based on the…...

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