Chemical Process Safety (PSM/RMP)

Another Example of Torque Requirements – GASKETS

These tables were developed to be used with Garlock spiral wound gaskets. They are to be used only as a general guide. They should not be considered to contain absolute values due to the large number of uncontrollable variables involved with bolted joints. If there is doubt as to the proper torque value to use,…...

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Torque Examples – Mechanical-Joint Assembly

These are pipe installation instructions.  I have posted the portion regarding the joining of flanges.  Note the “torque” requirements. Wipe clean the socket and the plain end. Brush both the gasket and plain end with soapy water or an approved push-on joint lubricant meeting the requirements of ANSI/AWWA C111/A21.11 immediately before slipping the gasket onto…...

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Torque Requirements and Process Safety Management

Just by sheer luck (bad) I, unfortunately, came across a perfect example of how IMPROPER torquing can create a VERY SERIOUS HAZARD in a chemical process.  I was helping a client with a process that has a runaway reaction potential.  Our study took us to the reactor so we could examine the pressure relief system,…...

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Fire Watches and their Fire Extinguishers

How does your facility manage this?  These days most facilities use written Hot Work Permits, either because of regulatory requirements or they are required by their insurance company.  And most facilities also assign a fire watch for each permit.  But this is where the similarities end and how the fire watch personnel are managed is…...

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PSM and Electronic Management Systems and Emergency Power Systems

Recently I was asked if a PSM/RMP program can be managed 100% electronically on a company intranet site or company internal server.  The short and simple answer is NO it may not.  In further discussion, it was asked if this would be permissible if the company kept a back up CD/Disk that operators could use…...

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Changing your RMP Emergency Contact

One of EPA’s most often cited issues with a facilities Risk Management Plan (RMP) revolves around “updates to the plan”.  Most, but not all, know that the plan has to be updated every five years; but did you know there were other triggers that require a RMP to be updated more often than every five…...

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Ammonia HAZARD ALERT issued by NC-OSHA in response to a fatal accident involving NH3

On June 20, 2009, an ammonia line ruptured during maintenance at a poultry processing plant in Robeson County, N.C., killing one employee and injuring several others. This accident should remind employers of the hazards associated with the use of anhydrous ammonia as a refrigerant at food processing plants. Click Here (.pdf) to see and print…...

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