Chemical Process Safety (PSM/RMP)

GREAT UPDATE from EPA on RMP, EPCRA and Ammonia’s impact

Monika Chrzaszcz, U.S. EPA, Region 5, presented at this years MI Safety Conference on the matters of Anhydrous Ammonia and how the chemical impacts EPCRA and RMP.  Her presentation points out some of the RMP amendments that are in place now and those coming, as well as EPCRA Tier II reporting and release reporting…. Membership...

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NFPA 499 (2021) updated with a peculiar reference

NFPA 499, Recommended Practice for the Classification of Combustible Dusts and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas was updated for 2021 and this update involves a very peculiar reference that has me scratching my head.  This reference is also another example of why Safety and Process Safety professionals have come…...

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Opening the “bleed” on a Double-Block & Bleed arrangement is a “process opening” and is NOT to be taken lightly

We have discussed this numerous times over the years, but we rarely have a first-hand account of a “bleed” within a DB&B causing an LOPC event.  But because CALARP now has a Program 4 Incident Reporting trigger, we get to see firsthand how a 3/4″ bleeder on a 14″ pipe handling a HHC/EHS can cause…...

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Opening the “bleed” on a Double-Block & Bleed arrangement is a “process opening” and is NOT to be taken lightly Read More »

Cal ARP Program 4 and reporting on Process Safety Performance Indicators

Way back in 2017, the state of California (CA) revised it’s Accidental Release Prevention program by adding a Program Level 4 for the state’s refineries.  In addition to the expanded prevention program requirements, the refineries are required to submit investigation reports, including root cause analysis after any major incident. But the one aspect of the Program…...

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Chemical detection tape – the pro’s and con’s?

You may have seen this latest and greatest “detection method” in your junk mail, pop-up ads, or in a search of the internet.  These tapes work and they work well in my experiences, but as with any product, there are some serious drawbacks that one must understand before using these products.  Before I get into…...

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The CGA updated their G-2 Ammonia standard

Many of you that handle anhydrous ammonia are familiar with The Compressed Gas Association’s (CGA) 2.1, Requirements for the Storage and Handling of Anhydrous Ammonia, which is the baseline RAGAGEP for ammonia fertilizer distributor facilities.  But the organization has another ammonia standard, G-2, Ammonia that is an EXCELLENT compliment to CGA 2.1.  The G-2 standard…...

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Chlorine and a “KY Scrubber”

I have written many articles on “scrubbing NH3” in preparation for line breaks/equipment openings or emergency removal from a compromised container and with NH3 the scrubbing media is simply water (H2O).  I learned these “scrubbing” methods while working one summer in an internship and the safety pro who hired me was also an MSU graduate…...

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Finding chlorine leaks – approved methods and PSM/RMP requirements

Chlorine (Cl2) has a great warning property in that most people can smell Cl2 at around 0.002 ppm in the air (the official odor threshold per Agency for Toxic Substances and Disease Registry) and 0.31 ppm in water; although most data says its odor threshold is 0.2 – 0.4 ppm.  In other words, even the…...

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Why can’t I pressure my piping and hold it for X hours and if no loss in pressure it passes my test?

This is a common question we get regarding pressure testing and leak testing of process piping.  I have written quite a few posts regarding the ASME B31.3 and 31.5 requirements for pressure and leak testing over the years, but this question about holding pressure for 24-hours is one that just will not die.  I am…...

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Why can’t I pressure my piping and hold it for X hours and if no loss in pressure it passes my test? Read More »

Chlorine and tubing used in vacuum systems

Most of my clients who are users of Chlorine (Cl2) use it in vacuum systems where the Cl2 is being injected or inducted into a water flow.  In these smaller “processes” it is not unusual to find “tubing” being used vs. hard pipe.  It took me years to accept the tubing design model as I…...

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Could a fire in my “covered process” that did not cause a release trigger two (2) RMP requirements?

I have asked for an official interpretation on this question, but until that arrives I will answer this question as I did for a client this week.  Here is the scenario: There is a significant fire in the RMP covered.  The fire does NOT cause a release of the EHS, much less get off-site.  However,…...

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Could a fire in my “covered process” that did not cause a release trigger two (2) RMP requirements? Read More »

The Chlorine Institute updates their Emergency Kit “A” for 100-LB. & 150-LB. Chlorine Cylinders Instruction Booklet

The Chlorine Institute has updated its instruction booklet for applying an A Kit to 100-LB. & 150-LB. Chlorine Cylinders.  Remember, these Instruction Booklets can be downloaded for FREE from their bookstore and if your facility is using 100 or 150 pound Cl2 cylinders, the A Kit is a MUST HAVE and training on the proper…...

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The Chlorine Institute updates their Emergency Kit “A” for 100-LB. & 150-LB. Chlorine Cylinders Instruction Booklet Read More »

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