Safety Info Posts

The Components of a “Safety Culture” (Reason, 1997)

The main elements of a safety culture and their various interactions are previewed below. Each subcomponent will be discussed more fully below:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Leading Indicators explained in the idea that safety is a PROCESS/SMS

I have mentioned the former plant managers that I was so privileged to have had to opportunity to work for these pioneers in safety.  These were Chemical Engineers, but they were safety geniuses before their time.  In 1996, I went to work for Dale Fannin, and I had no idea what I was in for. …...

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The BASICS on PRESSURE VESSEL SAFETY (OSHA)

INTRODUCTION Recent inspection programs for metallic pressure containment vessels and tanks have revealed cracking and damage in a considerable number of the vessels inspected. Safety and hazard evaluations of pressure vessels, as also presented in OSHA Instruction PUB 8-1.5, need to consider the consequences of a leakage or a rupture failure of a vessel.  Two…...

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Twas the night before Christmas (Fire Protection Engineer version)

Twas the night before Christmas,  when all through the house   Not a creature was stirring, not even a mouse.   When down through the chimney, all covered with soot Came the “Spirit of Fire,” an ugly galoot. His eyes glowed like embers; his features were stern  As he looked all around him for something…...

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5,700-gallon hydrochloric acid (HCl) storage tank ruptured during filling

On Tuesday, April 8, 1997, at approximately 8:59 a.m., a 5,700-gallon hydrochloric acid (HCl) storage tank ruptured during filling. The failure of the HCl tank caused a significant portion of its liquid contents (which totaled about 4,800 gallons of 31% HCl) to suddenly surge over the secondary containment. The force of the liquid also caused…...

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The Function of Safety Barriers (Layers of Protection)

The use of risk controls or barriers to protect the people from hazards is a core principle of safety. Barriers are employed to serve two purposes: to prevent the release of hazardous energy and to mitigate harm in the event hazardous energy is released Energy is defined broadly as used here and includes multiple forms,…...

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Safety Management Systems (ANSI/ISO/PSM/RMP/SIF)

Safety Management Systems (SMS) was developed to integrate safety as part of an organization’s management of safety performance. The benefits of process-based management systems are a well-established component of quality performance. As organizations and the technologies they employ became more complex and diverse, and the rate of change in the pace of societal expectations, technical…...

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From Latent Conditions to Active Failures (Dr. James Reason Human Failure Model)

An organizational event-causal story developed by James Reason starts with the organizational factors: Strategic decisions, Generic organizational processes – forecasting, budgeting, allocating resources, planning, scheduling, communicating, managing, auditing, etc. These processes are colored and shaped by the corporate culture, unspoken attitudes, and unwritten rules concerning how the organization carries out its business. [Reason, 1997]… Membership...

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EPA’s Risk Management Plan (RMP) and Transportation Containers

This is one of the most commonly misunderstood RMP/PSM compliance issues for facilities that use rail cars as storage tanks and or use “tube trailers” as storage tanks. EPA has been clear since 1998 on how these rail cars that are hooked up to the process and those that are “stored on spurs” are to…...

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