PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA issues RMP citations @ chemical plant (HF, Cl2, HCL, VDF & $17K)

Respondent is the owner and/or operator of the Facility, which has registered an RMPlan with the EPA for its Facility and has developed an RMProgram accidental release prevention program for the Facility. On February 26, 2019, the EPA issued to Respondent a Notice of Potential Violation (“NOPV”), providing notice that the EPA found that Respondent…...

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EPA issues RMP citations @ chemical plant (HF, Cl2, HCL, VDF & $17K) Read More »

OSHA PSM citations @ plastics manuafcturer (Styrene & $40K)

A plastics plant experienced a release of approximately 15,825 pounds of styrene vapor from a railcar on 9/1/2020.  The railcar had been on the property since May 2020 (4 months).  The styrene began its reaction inside the railcar once the inhibitor had been consumed, leading to the release and evacuations ensued for those located around…...

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EPA issues RMP citations @ plastics and resin manufacturer (Vinyl acetate & $42K)

Respondent is a plastics material and resin manufacturing plant that produces polyvinyl alcohol from the vinyl acetate process. EPA conducted an inspection of the Facility on May 15 through 17, 20 I8, to determine Respondent’s compliance with 40 C.F.R. Part 68 (the Inspection)…. Membership Required You must be a member to access this content.View Membership...

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EPA issues RMP citations @ candy manufacturer (NH3 & $26K)

Respondent is the owner and/or operator of a candy manufacturing facility, which has registered an RMPlan with the EPA for its Facility and has developed an RMProgram accidental release prevention program for the Facility. At its Facility: a. Respondent produces food products b. Respondent has on-site for storage, 18,000 pounds of anhydrous ammonia c. Respondent…...

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EPA issues RMP citations @ candy manufacturer (NH3 & $26K) Read More »

EPA issues RMP citations @ paper mill (ClO2 & $32K)

It’s never a good sign when the EPA inspector is in the process and the operator’s personnel detector goes into alarm and the worried inspector is told… it was typical for the alarm to sound during sampling.  This led the inspector to inquire about this level of exposure for a repeated task such as sampling…...

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EPA issues RMP citations @ food plant (NH3 & $84K)

Respondent operates a “stationary source” and has registered an RMPlan with the EPA for its Facility and has developed an RMProgram accidental release prevention program for the stationary source.  Respondent operates an ammonia refrigeration process that has on-site storage of 15,416 pounds of anhydrous ammonia.  On December 11, 2018, the EPA conducted an on-site inspection…...

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EPA issues RMP citations @ food plant (NH3 & $84K) Read More »

EPA issues RMP GDC citations @ adhesive manufacturer (Flammable Liquids and Gases & $345K)

Respondent owns and operates an adhesive and sealant manufacturing facility, which employs about 30 persons, is one of several plants that Respondent operates nationwide with about 45,000 employees worldwide. In the Facility’s manufacturing processes, the facility uses various highly flammable and/or toxic chemicals that are stored in outdoor tanks ranging in size from about 5,000…...

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EPA issues RMP GDC citations @ adhesive manufacturer (Flammable Liquids and Gases & $345K) Read More »

EPA issues RMP citations @ refinery (Flammables, $47K, & fire and two minor injuries)

Respondent owned and operated the petroleum refining facility which produces, processes, stores, or handles more than the threshold quantities of flammable substances. Respondent’s hydrocracker unit (HCU) is a covered process under Program 3 of the RMP regulations. On April 10, 2020, there was an incident at the facility. One of the facility’s covered processes was…...

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EPA issues RMP citations @ refinery (Flammables, $47K, & fire and two minor injuries) Read More »

EPA issues RMP citations @ WWTP (Cl2, LPG, SO2 & $39K)

Respondent owns a wastewater treatment plant. Chlorine, propane, and sulfur dioxide (anhydrous) are each a ” regulated substance”, as set forth in 40 C.F.R. § 68.130. The Respondent has a wastewater chlorination process at the stationary source. The Respondent’s facility has propane in excess of the 10,000-pound threshold, however, such propane is not used in…...

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EPA issues RMP citations @ WWTP (Cl2, LPG, SO2 & $39K) Read More »

EPA issues RMP citations @ chemical and explosives facilities (NH3, Nitric Acid, Oleum, Sulfuric Acid & $257K)

Respondent’s facilities are located in Missouri. On or about March 30-April 1, 2010, EPA conducted an inspection of the Carthage, Missouri facility to determine compliance with 40 C.F.R. Part 68. On or about September 27-29, 2010, EPA conducted an inspection of the Louisiana, Missouri facility to determine compliance with 40 C.F.R. Part 68.  Information collected…...

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EPA issues RMP citations @ chemical and explosives facilities (NH3, Nitric Acid, Oleum, Sulfuric Acid & $257K) Read More »

EPA issues RMP @ pulp bleaching mill (ClO2 & $32K)

Respondent is the owner and/or operator of operates a pulp bleaching mill. Respondent has registered an RMPlan with the EPA for its Facility and has developed an RMProgram accidental release prevention program for the Facility. Respondent has on-site 19,022 pounds of chlorine dioxide in one RMProgram level 3 covered process, which stores or otherwise uses…...

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EPA issues RMP @ pulp bleaching mill (ClO2 & $32K) Read More »

EPA issues RMP GDC citations @ food plant (NH3 & $40K & 2,989 pounds release)

Respondent owns and operates a facility with the North American Industry Classification System (NAICS) code of 311230 Breakfast Cereal Manufacturing. The manufacturing facility produces cereal products and snack bars. A refrigeration system is used for the operation of chillers, compressors, and condensers that support manufacturing activities, including the cereal processing area. The refrigeration system uses…...

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EPA issues RMP GDC citations @ food plant (NH3 & $40K & 2,989 pounds release) Read More »

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