PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ refinery (Butane and HF)

On November 1 through November 4, 2016, representatives from the U.S. Environmental Protection Agency (“EPA”) Region IX conducted an inspection of the XXXXXXXX refinery. EPA’s inspection was conducted to determine compliance with the Risk Management Program (“RMP”) promulgated under Section 112(r)(7) of the Clean Air Act (“CAA”‘), and the General Duty Clause under Section 112(r)(l)…...

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EPA RMP citations @ University powerplant’s SCR (29% Aqua Ammonia & $74K)

Here’s one you don’t see every day: 1) a state university needing an RMP for its power generation plant’s SCR, 2) the SCR uses 29% aqua ammonia rather than anhydrous ammonia, and 3) they exceeded the doubled TQ for Aqua Ammonia > 20% of 20,000 pounds. Respondent is part of a State University system and…...

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EPA RMP GDC @ refrigerated food distribution warehouse (NH3 & $101K)

At all relevant times, Respondent owned and operated a refrigerated food distribution warehouse with an ammonia refrigerant system which contains approximately 9,617 pounds of ammonia. EPA inspected the facility on August 9, 2018. Prior to the August 9, 2018, inspection, Respondent had not performed a hazard analysis nor developed standard operating procedures for the ammonia…...

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OSHA PSM Citations @ Organic Chemical Manufacturer (Isobutane & $130K)

At approximately 10:40 a.m. on April 2, 2019, the housing of a three-inch Y-strainer of an isobutylene line that fed into reactor K8 ruptured and isobutylene was released, forming a vapor cloud. Three employees responded to mitigate the isobutylene vapor in the reactor area. As Employee #1 was at an old control room area and…...

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EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $20K, w/ $80K SEP)

On or about August 10, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that Respondent had the capacity to store 650,000 pounds of anhydrous ammonia at the Facility, and regularly stored…...

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EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K)

Lesson’s learned:  A WRONG CHEMICAL – WRONG TANK incident produced a chlorine release and brought EPA to the facility.  The EPA inspection does not appear to have looked at the Cl2 incident, but rather stayed focused on the propylene oxide process – their “covered process”.  As well, in March of this year both the facility…...

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EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K) Read More »

EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K)

Lesson’s learned:  A WRONG CHEMICAL – WRONG TANK incident produced a chlorine release and brought EPA to the facility.  The EPA inspection does not appear to have looked at the Cl2 incident, but rather stayed focused on the propylene oxide process – their “covered process”.  As well, in March of this year both the facility…...

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EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K) Read More »

EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP))

Respondent operated an agriculture retail facility and receives, stores, and sells anhydrous ammonia. On or about June 19, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that the facility had ammonia…...

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EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP)) Read More »

EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP))

Respondent operated an agriculture retail facility and receives, stores, and sells anhydrous ammonia. On or about June 19, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that the facility had ammonia…...

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EPA RMP citations @ brewery (NH3 & $0K)

Respondent is the owner and/or operator of a Brewery which uses, handles, and/or stores more than a threshold quantity of anhydrous ammonia, a regulated substance, as specified at 40 C.F.R. §§ 68.115 and 68. 130. Pursuant to CAA section 112(r)(7), Respondent is required to prepare and implement a risk management program to detect and prevent…...

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EPA RMP citations @ refinery (HF & $0K)

Respondent is the owner and/or operator of an Oil Refinery which uses, handles, and/or stores more than a threshold quantity of Flammable Mixture and Hydrogen fluoride/Hydrofluoric acid, which are regulated substances, as specified at 40 C.F.R. §§ 68.115 and 68.130. The EPA conducted an inspection of the Facility from August 15 to August 18, 2016,…...

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EPA RMP @ fresh produce storage and distribution facility (NH3 & $30K w/ $105K SEP)

Respondent owns and operates a fresh produce storage and distribution facility comprised of approximately 35 acres that includes cold room facilities and ice making equipment. An ammonia refrigeration system is used to cool fresh produce while in storage and for shipment at the Facility. On September 13, 2017, EPA performed inspections of the Facility pursuant…...

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