PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP GDC @ refrigerated food distribution warehouse (NH3 & $101K)

At all relevant times, Respondent owned and operated a refrigerated food distribution warehouse with an ammonia refrigerant system which contains approximately 9,617 pounds of ammonia. EPA inspected the facility on August 9, 2018. Prior to the August 9, 2018, inspection, Respondent had not performed a hazard analysis nor developed standard operating procedures for the ammonia…...

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OSHA PSM Citations @ Organic Chemical Manufacturer (Isobutane & $130K)

At approximately 10:40 a.m. on April 2, 2019, the housing of a three-inch Y-strainer of an isobutylene line that fed into reactor K8 ruptured and isobutylene was released, forming a vapor cloud. Three employees responded to mitigate the isobutylene vapor in the reactor area. As Employee #1 was at an old control room area and…...

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EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $20K, w/ $80K SEP)

On or about August 10, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that Respondent had the capacity to store 650,000 pounds of anhydrous ammonia at the Facility, and regularly stored…...

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EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $20K, w/ $80K SEP) Read More »

EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K)

Lesson’s learned:  A WRONG CHEMICAL – WRONG TANK incident produced a chlorine release and brought EPA to the facility.  The EPA inspection does not appear to have looked at the Cl2 incident, but rather stayed focused on the propylene oxide process – their “covered process”.  As well, in March of this year both the facility…...

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EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K) Read More »

EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K)

Lesson’s learned:  A WRONG CHEMICAL – WRONG TANK incident produced a chlorine release and brought EPA to the facility.  The EPA inspection does not appear to have looked at the Cl2 incident, but rather stayed focused on the propylene oxide process – their “covered process”.  As well, in March of this year both the facility…...

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EPA RMP citations @ gluten, starch, and alcohol production facility AFTER a WRONG CHEMICAL – WRONG TANK incident caused a Cl2 release (Propylene oxide & $250K) Read More »

EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP))

Respondent operated an agriculture retail facility and receives, stores, and sells anhydrous ammonia. On or about June 19, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that the facility had ammonia…...

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EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP)) Read More »

EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP))

Respondent operated an agriculture retail facility and receives, stores, and sells anhydrous ammonia. On or about June 19, 2018, representatives of the EPA conducted an inspection of Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. Information gathered during the EPA inspection revealed that the facility had ammonia…...

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EPA RMP Program 2 citations @ agriculture retail facility (NH3 & $45K, w/ $8K SEP)) Read More »

EPA RMP citations @ brewery (NH3 & $0K)

Respondent is the owner and/or operator of a Brewery which uses, handles, and/or stores more than a threshold quantity of anhydrous ammonia, a regulated substance, as specified at 40 C.F.R. §§ 68.115 and 68. 130. Pursuant to CAA section 112(r)(7), Respondent is required to prepare and implement a risk management program to detect and prevent…...

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EPA RMP citations @ refinery (HF & $0K)

Respondent is the owner and/or operator of an Oil Refinery which uses, handles, and/or stores more than a threshold quantity of Flammable Mixture and Hydrogen fluoride/Hydrofluoric acid, which are regulated substances, as specified at 40 C.F.R. §§ 68.115 and 68.130. The EPA conducted an inspection of the Facility from August 15 to August 18, 2016,…...

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EPA RMP @ fresh produce storage and distribution facility (NH3 & $30K w/ $105K SEP)

Respondent owns and operates a fresh produce storage and distribution facility comprised of approximately 35 acres that includes cold room facilities and ice making equipment. An ammonia refrigeration system is used to cool fresh produce while in storage and for shipment at the Facility. On September 13, 2017, EPA performed inspections of the Facility pursuant…...

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EPA RMP Citations @ seafood plant (NH3 & $30K)

The RMP CAFO is very interesting in that the facility stated they were under 10,000 pounds (NH3 TQ) and EPA challenged their numbers, even though the facility had completely pumped down their system and had exact pounds they charged the system with when they started up. So the case is going to court and EPA…...

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EPA RMP Citations @ explosives plant (NH3, HNO3, Oleum & $18K) w/ $69K SEP)

So this week we all got a chuckle when I posted this picture to my Social Media groups: But in all seriousness, this is NO laughing matter!  Well, we can at least surmise that EPA inspectors do not find the humor in it, as is evident in the nine (9) labeling issues they noted in…...

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EPA RMP Citations @ explosives plant (NH3, HNO3, Oleum & $18K) w/ $69K SEP) Read More »

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