PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ refinery (HF & $0K)

Respondent is the owner and/or operator of an Oil Refinery which uses, handles, and/or stores more than a threshold quantity of Flammable Mixture and Hydrogen fluoride/Hydrofluoric acid, which are regulated substances, as specified at 40 C.F.R. §§ 68.115 and 68.130. The EPA conducted an inspection of the Facility from August 15 to August 18, 2016,…...

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EPA RMP @ fresh produce storage and distribution facility (NH3 & $30K w/ $105K SEP)

Respondent owns and operates a fresh produce storage and distribution facility comprised of approximately 35 acres that includes cold room facilities and ice making equipment. An ammonia refrigeration system is used to cool fresh produce while in storage and for shipment at the Facility. On September 13, 2017, EPA performed inspections of the Facility pursuant…...

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EPA RMP Citations @ seafood plant (NH3 & $30K)

The RMP CAFO is very interesting in that the facility stated they were under 10,000 pounds (NH3 TQ) and EPA challenged their numbers, even though the facility had completely pumped down their system and had exact pounds they charged the system with when they started up. So the case is going to court and EPA…...

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EPA RMP Citations @ explosives plant (NH3, HNO3, Oleum & $18K) w/ $69K SEP)

So this week we all got a chuckle when I posted this picture to my Social Media groups: But in all seriousness, this is NO laughing matter!  Well, we can at least surmise that EPA inspectors do not find the humor in it, as is evident in the nine (9) labeling issues they noted in…...

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EPA RMP Citations @ meat processing facility (NH3 & $10K)

Respondent is the owner or operator of a meat processing facility. On March 8, 2017, an authorized representative of the EPA conducted a compliance inspection of Respondent’s Facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under section 112(r)(7) of the Act. Based on the March 8,…...

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EPA RMP Citations @ meat processing facility (NH3 & $55K)

Respondent owns and operates a meat processing facility that handles approximately 170,300 pounds of anhydrous ammonia. 32. The Facility is a Program 3 Facility under the RMP Regulations, in accordance with 40 C.F.R. § 68.10(d). EPA conducted an inspection of the Facility on June 27, 2017, to determine Respondent’s compliance with the RMP Regulations at…...

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EPA RMP GDC @ food facility (NH3 & $90K)

Respondent operates an ammonia refrigerant system which contains approximately 8,487 pounds of ammonia which is processed, handled, and stored in the ammonia refrigerant systems, and ammonia is a regulated extremely hazardous substance listed under Section 112(r)(3) at 40 C.F.R. § 68.130. EPA inspected the Facility on June 7, 2018. Prior to the June 7, 2018…...

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OSHA PSM citations @ paper product manufacturer (ClO2 & $211K)

OSHA cited a paper product manufacturer for exposing employees to hot steam and failing to ensure the use of proper hazardous energy control methods. The company faces $211,400 in proposed fines.  OSHA launched an investigation of the facility after hot steam burned an employee trying to repair a leak on a steam-line header.  OSHA determined the header…...

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OSHA PSM citations @ poultry processing facility (NH3 & $119K)

OSHA has cited a poultry processing company $119,341 for exposing employees to hazardous chemicals. On January 27, 2019, 12 employees needed transport to nearby hospitals after a leak caused the release of 2,100 pounds of anhydrous ammonia. OSHA cited the company for failing to provide an operable alarm responsible for indicating the release of hazardous…...

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EPA RMP citations @ LPG and Butane facility

Respondent owns and operates a liquefied petroleum gas plant which handled and handles a maximum of approximately 3,548,000 pounds of propane and 761,400 pounds of butane at the Facility. EPA conducted an inspection of the Facility on October 17, 2018 to determine Respondent’s compliance with CAA Section 112(r)(l) and (7) and the Chemical Accident Prevention…...

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EPA RMP GDC @ cold storage and distribution facility (NH3 & $40K)

Using “bailing wire” to hold open your deadman valves on oil-pots is a really bad idea… leaving the bailing-wire (e.g. evidence) on the valve after each use is just stupid and shows an auditor/inspector that this is an accepted and continual practice!  Another tell-tale indication of cheating a deadman valve is the indentions left in…...

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EPA RMP GDC @ cold storage facility (NH3 & $40K w/ 1,865 pound release)

Respondent is a refrigerated warehousing and storage business which experienced a release of anhydrous ammonia on March 29, 2017 that resulted in a response from the local Fire and Rescue department. Following this event, the facility was requested to provide answers to a Chemical Release Questionnaire (CRQ) by EPA, pursuant to CERCLA § 104(e). Respondent’s…...

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