PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ ice cream plant (NH3 & $93K)

This EPA CAFO has me wondering who upset the U.S. EPA. There are only two (2) violations; one is the most cited RMP violation in the past seven years and is quite minor; the other was one of the newest RMP requirements, and those two violations netted a $93,000 citation. Respondent is the owner and…...

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EPA RMP citations @ bleach manufacturing plant (Cl2 & $88K)

The Respondent owns and operates a bleach manufacturing facility, which operates a bleach manufacturing process (the Process) and maintains a maximum chlorine inventory greater than the threshold quantity of 2,500 pounds. The Process is subject to OSHA’s process safety management standard, 29 C.F.R. § 1910.119, because the Process involves greater than the threshold quantity of…...

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EPA RMP GDC citations @ bulk storage facility (Flammable Liquids & $23K w/ $150K SEP)

Respondent is the owner and operator of a facility. Respondent operates a bulk liquid storage facility and offers a full range of heating, blending, and product services. Various products, such as vegetable oil, chemicals, and petroleum products, are received in tanks for storage and transferred out of the facility to customers. Some of the petroleum…...

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EPA RMP GDC citations @ bulk storage facility (Flammable Liquids & $23K w/ $150K SEP) Read More »

EPA RMP citations @ chicken processing plant (NH3 & $10K w/ $37K SEP)

This case reflects a common issue in ammonia refrigeration: Lack of or Poor Lockout/Tagout Practices. This 1,600-pound release was caused by an existing ammonia compressor that was started up on an ammonia line that was meant to be “TAGGED OUT” of service (however, the tag had fallen off) while in the process of tying the…...

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EPA RMP and EPCRA citations @ water treatment plant (Cl2 & $47K w/ $250K SEPs)

Respondent owns and operates a wastewater treatment plant that uses chlorine, stored as liquified gas under pressure, to disinfect wastewater. In its October 2020 risk management plan, the plant indicated that it stored up to 12,000 pounds of chlorine on-site in one-ton cylinders. On November 3, 2022, EPA performed an inspection of the plant to…...

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OSHA PSM citations @ Food plant (NH3 & $64K)

The alleged violations below have been grouped because they involve similar or related hazards that may increase the potential for injury or illness…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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EPA RMP GDC & EPCRA citations @ facility that produces glass-to-metal seals and high-temperature co-fired ceramics (NH3 & $117K)

Respondent operates a facility that produces glass-to-metal seals and high-temperature co-fired ceramics for use in semiconductor products. The Facility is located just over half a mile from a residential neighborhood; just under three-quarters of a mile from a charter school; just over three-quarters of a mile from a church and a skating rink; less than…...

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EPA RMP GDC & EPCRA citations @ facility that produces glass-to-metal seals and high-temperature co-fired ceramics (NH3 & $117K) Read More »

EPA RMP & GDC citations @ facility manufacturing chlorine, bleach, and hydrochloric acid ($85K w/ two SEPs @ $264K & $98K)

Respondent operates a facility to manufacture chlorine, bleach, and hydrochloric acid. At all times relevant to this CAFO, Respondent produced, used, or stored more than 2,500 pounds of chlorine at the Facility and was subject to the requirements of CAA § 112(r)(7). At all times relevant to this CAFO, Respondent produced, used, or stored hydrogen…...

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EPA RMP & GDC citations @ facility manufacturing chlorine, bleach, and hydrochloric acid ($85K w/ two SEPs @ $264K & $98K) Read More »

EPA RMP GDC citations @ seafood processing and cold storage facility (NH3 & $20K w/ $129K SEP)

Respondents owned and operated a seafood processing and cold storage warehouse facility. The Facility is one building that consists of two separate spaces on either side of a dividing wall. One side of the Facility is used for seafood processing and packaging. The other side of the Facility is a cold storage warehouse used to…...

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EPA RMP citations @ repackaging facility (Cl2, SO2, Flammables & $261K)

Respondent is the facility’s owner and operator. The EPA inspected the Facility from July 27 to July 29, 2021, to determine the Respondent’s compliance with Section 112(r) of the CAAmand 40 C.F.R. Part 68 (“the Inspection”).  Operations at Respondent’s Facility include, among others, repackaging chlorine for utilization in sodium hypochlorite bleach manufacturing. The Facility also…...

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EPA RMP citations @ chlorine, bleach, and hydrochloric acid facility (Cl2, H2, HCL & $264K w/ $363K SEP)

Respondent operated a facility (the “Facility”) to manufacture chlorine, bleach, and hydrochloric acid. Respondent produced, used, or stored more than 2,500 pounds of chlorine at the Facility and was subject to the requirements of CAA § 112(r)(7). Respondent produced, used, or stored hydrogen at the Facility and was subject to the requirements of CAA §…...

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EPA RMP citations @ chlorine, bleach, and hydrochloric acid facility (Cl2, H2, HCL & $264K w/ $363K SEP) Read More »

OSHA PSM citations @ Food plant (NH3 & $394K)

OSHA has again found a large food manufacturer with a history of hazardous workplace safety practices in violation of dozens of safety and health hazards. The producer of glass-pack, canned, frozen, refrigerated, freeze-dried, and snack food products under it’s brand, as well as other private labels, also operates eight other manufacturing plants, including five in…...

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