PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA PSM Citations @ Pharma Plant (Thionyl Chloride, Willfuls, and $449,680)

A pharmaceutical manufacturing facility has been cited for 23 safety and health violations-including seven willful, one repeat and 15 serious. The company has been placed in OSHA’s Severe Violator Enforcement Program, and the citations carry proposed penalties of $449,680. OSHA initiated an inspection in December 2013 after the company failed to fix hazards following an…...

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EPA RMP Citations @ a LPG storage facility (Flammables & $23K w/ SEP $87,000)

According to the RMP submitted to U.S. EPA, the Facility fell within NAICS Code 48699, as “all other pipeline transportation”, used ethyl mercaptan and other flammable mixtures as process chemicals during its operations and held at least 10,000 lbs. of ethyl mercaptan and other flammable mixtures. Respondent was required to meet Program 3 eligibility requirements at…...

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EPA RMP Citations @ a LPG storage facility (Flammables & $23K w/ SEP $87,000) Read More »

EPA RMP Citations @ food facility (NH3 & $54K)

A cheese manufacturing facility stores and uses anhydrous ammonia in its production process and the facility had present at the facility anhydrous ammonia in quantities exceeding 10,000 pounds during calendar years 1999 through 2011. On September 14, 2010, Respondent’s Risk Management Program, prepared pursuant to 40 C.F.R. § 68.12(d), failed to implement mandatory elements required…...

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OSHA PSM Citations @ Paper Mill (SO2 & $42K)

OSHA has cited a paper mill for failing to protect workers from hazards associated with exposure to sulfur dioxide. SO2 is used in treating wood pulp for paper manufacturing and can cause numerous adverse effects to the respiratory tract when vapors are inhaled. OSHA cited eight violations, carrying proposed penalties of $42,300. OSHA opened the…...

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EPA RMP GDC Citations @ Cold Storage (NH3 $108K w/ SEP of $205K)

EPA alleged that each facility failed to comply with Section 112(r)(1) of the CAA (the “General Duty Clause”) in its handling of anhydrous ammonia at four (4) cold storage warehouses. Specifically, with respect to the General Duty Clause, the four Complaints alleged that each facility failed to: identify hazards which may result from accidental releases…...

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EPA RMP Citations @ a gas processing facility (Flammables & $49K w/ SEP $285K)

On July 27, 2011, U.S. EPA conducted a compliance inspection at the facility to determine Respondent’s compliance with the Risk Management Program regulations. Based on the inspection, U.S. EPA alleges that Respondent has committed the following violations of the Risk Management Program regulations:… Membership Required You must be a member to access this content.View Membership...

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EPA RMP Citations @ food facility (13K pound NH3 release & $32K)

Respondent is a producer of made-to-order frozen gourmet Italian entrees. The Facility uses anhydrous ammonia in its refrigeration process to cool the ingredients cooler and product freezers. Anhydrous ammonia is included on the List of Regulated Substances and Thresholds for Accidental Release Prevention requirements under Section 112(r) of the Clean Air Act. At approximately 1:40…...

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EPA RMP Citations @ food facility (13K pound NH3 release & $32K) Read More »

EPA RMP Citations @ food facility (NH3 & $165,900)

Respondent owns and operates a refrigeration system which consists of buildings, equipment, structures, and other stationary items which are located on a single site or on contiguous or adjacent sites, and which are owned or operated by the same person. On June 21, 2004, under Section 112(r) of the Act and implementing regulations at 40…...

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EPA RMP Citations @ Pesticides facility (NH3 & $23,296)

Respondent owns and operates a fungicides, herbicides, and insecticides production facility which consists of buildings, equipment, structures, and other stationary items which are located on a single site or on contiguous or adjacent sites, and which are owned or operated by the same person. On November 1, 2004, under Section 112(r) of the Act, and…...

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OSHA issues PSM citations @ Refinery ($200K w/ Willfuls and Repeats)

The Wyoming Department of Workforce Services (DWS) (WY-OSHA) has cited a refinery for seven (7) violations stemming from a September 2013 incident. An OSHA inspection following the September 27, 2013 explosion and subsequent fire resulted in seven citations and proposed penalties totaling $201,000. No injuries occurred as a result of the incident. WY-OSHA monetary penalties…...

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EPA RMP Citations @ food facility (NH3 & $19,397 NOV and SEP of $38K for CS Rescue Team Gear)

The Respondent, at its stationary source, has one RMProgram covered process which stores or otherwise uses ammonia in amounts exceeding its applicable threshold of 10,000 pounds. Respondent has submitted and registered an RMPlan to the EPA for the stationary source. Respondent has developed an RMProgram accidental release prevention program for the stationary source. Based on…...

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EPA RMP Citations @ food facility (NH3 & $19,397 NOV and SEP of $38K for CS Rescue Team Gear) Read More »

EPA EPCRA/RMP Citations @ Ethanol facility (Flammables and NH3 & $41,393)

EPA alleges that Respondent has violated EPCRA Section 312 and the federal regulations promulgated pursuant to EPCRA; and Section 112(r) of the CAA. On or about February 12-13, 2013, EPA conducted an inspection of Respondent’s facility to determine compliance with EPCRA and Section 112(r) of the CAA. Respondent stores approximately 924,000 pounds of natural gasoline…...

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