PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA cites Frozen Food Manufacturer (NH3 Refrigeration & $42,000)

OSHA has cited a Frozen Food Manufacturer for six serious process safety management (PSM) violations.  At about 1:40 PM on July 20, 2013, approximately 13,800 pounds of anhydrous ammonia was released when a telescoping boom attachment being moved by a forklift under one of the HPR’s struck the pipe stem located at the bottom of…...

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EPA RMP Citations @ Food Plant (NH3 & $109,200)

Based on an RMProgram compliance monitoring investigation initiated on June 12, 2012, the EPA alleges that the Respondent violated the codified rules governing the CAA Chemical Accident Prevention Provisions, because Respondent did not adequately implement provisions of 40 CFR Part 68 when it:… Membership Required You must be a member to access this content.View Membership...

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EPA RMP Citations @ Food Plant (NH3 and $20,973)

Based on an RMProgram compliance monitoring investigation initiated on April 10, 2012, the EPA alleges that the Respondent violated the codified rules governing the CAA Chemical Accident Prevention Provisions, because Respondent did not adequately implement provisions of 40 CFR Part 68 when it:… Membership Required You must be a member to access this content.View Membership...

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OSHA PSM citations @ Refinery (Flammables & $43,400)

OSHA has cited a refinery for 11 safety violations, with proposed penalties totaling $43,400, mainly for exposing workers to chemical hazards. The inspection, which began in July 2013 after a referral from the Environmental Protection Agency, focused on the refinery’s process safety management program for handling flammable liquids in excess of 10,000 pounds. The majority…...

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OSHA cites manufacturer of specialty coatings and polymers (Flammables/Reaction; $55,300)

OSHA’s inspection found several deficiencies in the plant’s process safety management program to identify, address and eliminate hazards associated with processes using, storing, manufacturing, handling or moving of large amounts of highly hazardous chemicals onsite. In this case, the hazardous chemical is the flammable liquid, vinyl acetate, which is used in large amounts at the…...

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EPA RMP Citations @ ferric chloride manufacturing facility (CL2 and $54K)

If you ever wondered if the “inventory” in your railcars or tank trucks that are NOT attached to their mode of transportation (i.e. locomotive or tractor) is part of your threshold calculation, here’s your answer, eight railcars of Chlorine sitting on the property was tallied by EPA to establish the amount of the EHS on…...

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EPA RMP Citations @ ice cream plant (NH3 & $9K)

On September 1, 2010, EPA conducted a compliance inspection at the facility to determine its compliance with the 40 C.F.R. Part 68. 34. Based on the inspection and a review of additional information received by U.S. EPA subsequent to that date, it has identified the following violations by Respondent of the Risk Management Program Regulations:…...

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OSHA issues PSM citations at a propylene plant after a fatal explosion that killed 2 workers and injured 80 people (Flammables & $99,000)

Plant was cited for six process safety management standard violations, including one willful, after an explosion in June killed two workers and injured 80 people. A willful violation was cited for failing to develop clear, written procedures for how to change and put idle pressure vessels into service. The five (5) serious and one (1)…...

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OSHA issues PSM citations at a propylene plant after a fatal explosion that killed 2 workers and injured 80 people (Flammables & $99,000) Read More »

OSHA issues PSM citations at manufacturer of polystyrene foam core board (Flammables & $90,860)

OSHA has cited a manufacturer of polystyrene foam core board for willful, repeat and serious safety violations. The business faces a total of $105,490 in proposed penalties following two inspections by OSHA’s Hartford Area Office. The first inspection, begun on May 31, identified several deficiencies in the plant’s process safety management program involving the chemical…...

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OSHA issues PSM citations at manufacturer of polystyrene foam core board (Flammables & $90,860) Read More »

OSHA issues PSM and Flammable Liquid citations to an industrial gas manufacturer (Flammables & $49,200)

OSHA has cited an industrial gas manufacturer for 19 serious safety violations following an inspection at its repackaging facility. The inspection began in May under OSHA’s national emphasis program for process safety management for covered chemical facilities. Proposed fines total $49,200. Here is a breakdown of the actual citations:… Membership Required You must be a member...

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OSHA issues PSM and Flammable Liquid citations to an industrial gas manufacturer (Flammables & $49,200) Read More »

EPA RMP Citations @ fertilizer distributor (NH3 & $2,960)

On July 17, 2013, EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA by failing to comply with…...

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EPA RMP Citations @ Ethanol plant (NH3 and $6,600)

On January 15 and 16, 2013, EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA by failing to…...

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