PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA issues PSM citations at manufacturer of polystyrene foam core board (Flammables & $90,860)

OSHA has cited a manufacturer of polystyrene foam core board for willful, repeat and serious safety violations. The business faces a total of $105,490 in proposed penalties following two inspections by OSHA’s Hartford Area Office. The first inspection, begun on May 31, identified several deficiencies in the plant’s process safety management program involving the chemical…...

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OSHA issues PSM and Flammable Liquid citations to an industrial gas manufacturer (Flammables & $49,200)

OSHA has cited an industrial gas manufacturer for 19 serious safety violations following an inspection at its repackaging facility. The inspection began in May under OSHA’s national emphasis program for process safety management for covered chemical facilities. Proposed fines total $49,200. Here is a breakdown of the actual citations:… Membership Required You must be a member...

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OSHA issues PSM and Flammable Liquid citations to an industrial gas manufacturer (Flammables & $49,200) Read More »

EPA RMP Citations @ fertilizer distributor (NH3 & $2,960)

On July 17, 2013, EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA by failing to comply with…...

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EPA RMP Citations @ Ethanol plant (NH3 and $6,600)

On January 15 and 16, 2013, EPA conducted a compliance inspection of the Respondent’s facility to determine compliance with the Risk Management Plan (RMP) regulations promulgated at 40 C.F.R. Part 68 under Section 112(r) of the CAA. The EPA found that the Respondent had violated regulations implementing Section 112(r) of the CAA by failing to…...

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OSHA cites food plant with REPEAT PSM citations (NH3 & $121K)

OSHA has cited a processor of chicken, beef and pork for repeat and serious violations of workplace safety standards following an inspection at a NY manufacturing plant. The proposed fines total of $121,720. The inspection, which began on May 15, was conducted under OSHA’s Site Specific Targeting Program, which directs enforcement resources to high-hazard workplaces…...

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OSHA cites food plant with REPEAT PSM citations (NH3 & $121K) Read More »

EPA RMP General Duty Citations @ cold storage facility (NH3 & $55,537)

NOTE: this is a GAME CHANGER for the cold storage business!  Now EPA is pulling in the business that is merely leasing space AND the real estate broker who is managing the lease agreement!!  Imagine the shock when a business who is just storing their goods in a cold storage facility receives a NOV from…...

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EPA RMP Citations @ explosives facility (NH3, H2SO4 (and SO3), HNO3, )

On or about March 30-April 1, 2010, EPA conducted an inspection at one facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68. On or about September 27-29, 2010, EPA conducted another inspection of the business but at another facility in a different location to determine compliance with Section 112(r)…...

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EPA RMP Citations @ explosives facility (NH3, H2SO4 (and SO3), HNO3, ) Read More »

EPA RMP Citations @ speciality heat treating facility (NH3 and $6K)

On October 15, 2012 EPA conducted a compliance inspection of a specialty steel treating business (“Facility”) to determine its compliance with the Risk Management Plan (“RMP”) regulations promulgated pursuant to Section 112(r) of the Act, and set forth at 40 C.F.R. Part 68. Based on the October 15, 2012 inspection and documents submitted by Respondent,…...

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Wyoming OSHA Cites Refinery for $707,000 in Proposed Fines, 22 Violations

WY-OSHA (within the Wyoming Department of Workforce Services (DWS) will cite a refinery with $707,000 in fines for 22 violations found at the company’s Wyoming refinery operation. The violations are the result of a May 2013 OSHA inspection which stemmed from an employee complaint and several gas releases that the refinery voluntarily reported to DWS…...

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EPA RMP Citations @ cold storage facility (NH3, $55K)

The Facility is a frozen food storage and distribution facility, which contains anhydrous ammonia refrigeration equipment. On September 15, 16 and 20, 2011 , EPA conducted inspections (“the 2011 Inspections”) at the Facility to determine compliance with Section 112(r) of the Act, 42 U.S.C. § 7412(r). The 2011 Inspections revealed a number of safety concerns…...

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OSHA cites United Ethanol for 15 violations after worker fatally engulfed in corn bin at ethanol facility (Grain Bin PRCS & PSM; $140,000)

An ethanol business has been cited for 15 health and safety violations by OSHA after a worker was fatally engulfed in corn inside a grain storage bin on April 19 at the ethanol manufacturing facility. The worker entered the grain bin in an attempt to unclog the floor chute and became engulfed when corn began…...

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OSHA cites United Ethanol for 15 violations after worker fatally engulfed in corn bin at ethanol facility (Grain Bin PRCS & PSM; $140,000) Read More »

EPA RMP Citations @ chemical plant (CL2 & NH3, $90K)

Respondent is the owner and/or operator of two facilities, the “Saratoga Springs Facility” and the “Carthage Facility”. On or about May 22, 2009, Respondent submitted an RMP to EPA for the Saratoga Springs Facility; which identified the process chemical as chlorine, specified a quantity of 24,000 pounds, and identified this process as subject to Program…...

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