PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

OSHA cites salt manufacturing plant for PSM violations (NH3 and $58,100)

OSHA has cited asalt manufacturing plant for 13 safety violations and proposed penalties of $58,100 for exposing workers to chemical hazards. The complaint inspection, which began in March, was initiated under the agency’s complaint process and expanded to the PSM NEP. In this case, it’s the use of anhydrous ammonia.  Seven of the 12 serious…...

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OSHA cites candy manufacturer for eight serious PSM violations (NH3 refrigeration and $44,005)

The inspection began in May under the agency’s PSM NEP. The violations stemmed from the company’s refrigeration system. Six of the eight serious violations involve deficiencies in the PSM program, including failing to:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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OSHA cites candy manufacturer for eight serious PSM violations (NH3 refrigeration and $44,005) Read More »

Company Agrees to $90K Settlement for Violations of Clean Air Act at Fertilizer Facility

A company has agreed to pay a $15,290 civil penalty to settle alleged violations of the Clean Air Act (CAA) at its fertilizer facility. As part of its settlement agreement with EPA Region 7, the company will spend an additional $75,370 to complete a supplemental environmental project.  The settlement stems from an inspection that revealed…...

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EPA RMP citations @ Winery (NH3 & $7.5K)

Process Safety Information (Pipe Labeling & Tagging) Document that equipment complies with recognized and generally accepted good engineering practices as required by Section 112(r)(7) of the Act, and 40 C.F.R. §68.65(d)(2).During the facility walkthrough, it was apparent that ammonia system piping and component labeling and tagging was not in conformance with IIAR Bulletin 114. Operating…...

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EPA RMP citations @ gas liquid extraction facility (Flammables & $89K)

Respondent owns and operates a natural gas liquid extraction facility which consists of buildings, equipment, structures, and other stationary items which are located on a single site or on contiguous or adjacent sites, and which are owned or operated by the same person (the natural gas liquid extraction facility). On March 18, 2009, under Section…...

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EPA RMP citations @ Manufacturing Plant (NH3 & $146K)

Respondent owns and operates a manufacturing facility, which produced, used, or stored more than 10,000 pounds of anhydrous ammonia. During an October and December 2011 inspection EPA found the following issues, settling for $146,000…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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EPA RMP citations @ Manufacturing Plant (NH3 & $146K) Read More »

OSHA issues PSM citations to two (2) frozen food production plants ($150K; NH3 refrigeration)

Two (2) frozen food production plants have been cited by OSHA with 27 safety violations carrying fines of $150,000. OSHA received complaints alleging hazards with the ammonia refrigeration systems at these facilities. A fire at the Burlington facility Jan. 30 resulted in the destruction of a portion of the plant’s ammonia refrigeration system, causing significant…...

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OSHA issues PSM citations to two (2) frozen food production plants ($150K; NH3 refrigeration) Read More »

OSHA issues PSM citations to poultry processing plant ($170K; NH3 Refrigeration)

A poultry processing plant has been cited with 11 safety violations and proposed penalties totaling $170,000. The inspection, which began in January, was initiated under the agency’s PSM Covered Chemical Facilities NEP. A willful violation, with a $70,000 fine, was cited for failing to document that the emergency shutdown system for the engine room was…...

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OSHA issues PSM citations to poultry processing plant ($170K; NH3 Refrigeration) Read More »

Refinery cited for PSM willful and repeat violations after follow-up OSHA inspection ($120K and RV issues)

A refinery has been cited for five safety and health violations, including one willful and one repeat, with proposed penalties totaling $126,900. OSHA found deficiencies in the employer’s PSM program and other workplace hazards. The inspection, which began in January, was a follow-up to a 2010 inspection initiated under the agency’s Petroleum Refinery PSM NEP…....

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Refinery cited for PSM willful and repeat violations after follow-up OSHA inspection ($120K and RV issues) Read More »

OSHA issues PSM citations to polyethylene foam product manufacturing facility ($128K)

A polyethylene foam product manufacturing facility has been cited by OSHA with 21 safety violations carrying fines of $128,700. OSHA’s January inspection followed an explosion that resulted in the injury of three workers and significant property damage.  The explosion occurred when isobutane gas entered exhaust ductwork associated with the foam extrusion manufacturing process, and it…...

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OSHA issues PSM citations to polyethylene foam product manufacturing facility ($128K) Read More »

EPA RMP citations – NO plan submitted ($73K)

A business has paid a $73,790 penalty for not submitting a required risk management plan for a facility in Pa.  Under the federal Clean Air Act, facilities that maintain certain quantities of regulated substances must submit a risk management plan to EPA that explains steps the facility would take to reduce the risk of accidental…...

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EPA RMP citations – NO plan submitted ($73K) Read More »

EPA RMP citations @ flammable gases separation facility ($42,504)

EPA announced that a gas and oil exploration company will pay a $42,504 penalty to settle Clean Air Act violations at its natural gas liquid extraction plant.  EPA alleged that the company failed to comply with federal clean air regulations intended to prevent accidental releases of flammable substances.  The settlement follows up on an EPA…...

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