PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

Refinery cited for PSM willful and repeat violations after follow-up OSHA inspection ($120K and RV issues)

A refinery has been cited for five safety and health violations, including one willful and one repeat, with proposed penalties totaling $126,900. OSHA found deficiencies in the employer’s PSM program and other workplace hazards. The inspection, which began in January, was a follow-up to a 2010 inspection initiated under the agency’s Petroleum Refinery PSM NEP…....

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Refinery cited for PSM willful and repeat violations after follow-up OSHA inspection ($120K and RV issues) Read More »

OSHA issues PSM citations to polyethylene foam product manufacturing facility ($128K)

A polyethylene foam product manufacturing facility has been cited by OSHA with 21 safety violations carrying fines of $128,700. OSHA’s January inspection followed an explosion that resulted in the injury of three workers and significant property damage.  The explosion occurred when isobutane gas entered exhaust ductwork associated with the foam extrusion manufacturing process, and it…...

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OSHA issues PSM citations to polyethylene foam product manufacturing facility ($128K) Read More »

EPA RMP citations – NO plan submitted ($73K)

A business has paid a $73,790 penalty for not submitting a required risk management plan for a facility in Pa.  Under the federal Clean Air Act, facilities that maintain certain quantities of regulated substances must submit a risk management plan to EPA that explains steps the facility would take to reduce the risk of accidental…...

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EPA RMP citations – NO plan submitted ($73K) Read More »

EPA RMP citations @ flammable gases separation facility ($42,504)

EPA announced that a gas and oil exploration company will pay a $42,504 penalty to settle Clean Air Act violations at its natural gas liquid extraction plant.  EPA alleged that the company failed to comply with federal clean air regulations intended to prevent accidental releases of flammable substances.  The settlement follows up on an EPA…...

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EPA RMP citations @ flammable gases separation facility ($42,504) Read More »

EPA RMP citations @ Refrigerated juice facility ($96K)

Respondent owns and operates a refrigerated juice facility. On July 10, 2000, under Section 112(r) of the Act and implementing regulations at 40 C.F.R. Part 68, Respondent submitted to U.S. EPA an RMP for the Facility. According to the RMP submitted to U.S. EPA, the Facility is “frozen fruit, juice, and vegetable manufacturing”.  They use…...

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EPA RMP citations @ Refrigerated juice facility ($96K) Read More »

EPA RMP GDC citations w/ Lighting Strike leading to Tank Failure ($30K)

Respondent owned and operated the natural gas production site which stored produced water including residual hydrocarbons in a 400-barrel fiberglass tank, and natural gas condensate in a 21O-barrel steel tank (tank battery), from natural gas production wells located at the site. A second 210-barrel steel tank was also present in the tank battery. On July…...

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EPA RMP GDC citations w/ Lighting Strike leading to Tank Failure ($30K) Read More »

OSHA issues PSM citations to Meatpacking facility ($120K)

OSHA issued 23 serious violations, with a penalty of $118,000, regarding PSM, electrical, confined space and lockout-tagout of hazardous energy sources and respirator protection standards. Some of the serious PSM violations include failing to develop a written plan of action ensuring worker involvement in the PSM program; conduct inspections and tests of process equipment, such…...

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OSHA issues PSM citations to Meatpacking facility ($120K) Read More »

CAL-OSHA PSM Fatality Citations (NH3 Refrigeration)

Company failed to lockout and/or positively seal off an oil discharge which are readily adaptable to lockable controls and readily sealed to prevent the release of ammonia gas into the atmosphere when performing a “Hot Gas” procedure to correct an operational defect, product icing in the chiller.  As direct result of this violation, an employee…...

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EPA RMP citations @ Fertilizer Distributor ($3,440)

On September 11, 2012 EPA conducted a compliance inspection of a Bulk Petroleum and Anhydrous facility to determine its compliance with the Risk Management Plan (“RMP”) regulations promulgated pursuant to Section 112(r) of the Act, and set forth at 40 C.F.R. Part 68. Based on the inspection and documents submitted by Respondent, EPA has determined…...

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EPA RMP citations @ Fertilizer Distributor ($3,440) Read More »

EPA RMP GDC citations w/ FAILURE of HCL Tank ($37K)

The Respondent manufactures adsorbent synthetic magnesium silicate, ammonium chloride, and lignosulfonate. The facility contains hydrochloric acid and ammonia. Tank T-5C is a Hydrochloric Acid storage tank thats used to feed raw materials to the blending reactor to make NH4CL solution. At approximately 10:15 pm on October 24, 2012, there was a tank failure of the…...

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EPA RMP GDC citations w/ FAILURE of HCL Tank ($37K) Read More »

EPA RMP citations @ Ice Plant ($61K)

On December 5, 2010, EPA conducted an inspection (EPA inspection) of the Facility to determine compliance with CAA § ll2(r)(7). During the inspection, EPA observed alleged violations of the CAA § 112(r)(7). The alleged violations are described below…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in...

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Company to pay over $1M to OSHA and EPA for fatal NH3 release during pump down (NH3 Refrigeration)

On August 31, 2007, a release of ammonia occurred at the company’s Waterloo Facility during the transfer of ammonia via a “pump out” line. This release resulted in the death of one employee and the permanent disability of a second employee. Based on EPA’s investigation of the 2007 accident, the Complaint alleges violations of Section…...

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Company to pay over $1M to OSHA and EPA for fatal NH3 release during pump down (NH3 Refrigeration) Read More »

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