PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

EPA RMP citations @ Refrigerated juice facility ($96K)

Respondent owns and operates a refrigerated juice facility. On July 10, 2000, under Section 112(r) of the Act and implementing regulations at 40 C.F.R. Part 68, Respondent submitted to U.S. EPA an RMP for the Facility. According to the RMP submitted to U.S. EPA, the Facility is “frozen fruit, juice, and vegetable manufacturing”.  They use…...

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EPA RMP GDC citations w/ Lighting Strike leading to Tank Failure ($30K)

Respondent owned and operated the natural gas production site which stored produced water including residual hydrocarbons in a 400-barrel fiberglass tank, and natural gas condensate in a 21O-barrel steel tank (tank battery), from natural gas production wells located at the site. A second 210-barrel steel tank was also present in the tank battery. On July…...

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EPA RMP GDC citations w/ Lighting Strike leading to Tank Failure ($30K) Read More »

OSHA issues PSM citations to Meatpacking facility ($120K)

OSHA issued 23 serious violations, with a penalty of $118,000, regarding PSM, electrical, confined space and lockout-tagout of hazardous energy sources and respirator protection standards. Some of the serious PSM violations include failing to develop a written plan of action ensuring worker involvement in the PSM program; conduct inspections and tests of process equipment, such…...

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CAL-OSHA PSM Fatality Citations (NH3 Refrigeration)

Company failed to lockout and/or positively seal off an oil discharge which are readily adaptable to lockable controls and readily sealed to prevent the release of ammonia gas into the atmosphere when performing a “Hot Gas” procedure to correct an operational defect, product icing in the chiller.  As direct result of this violation, an employee…...

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EPA RMP citations @ Fertilizer Distributor ($3,440)

On September 11, 2012 EPA conducted a compliance inspection of a Bulk Petroleum and Anhydrous facility to determine its compliance with the Risk Management Plan (“RMP”) regulations promulgated pursuant to Section 112(r) of the Act, and set forth at 40 C.F.R. Part 68. Based on the inspection and documents submitted by Respondent, EPA has determined…...

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EPA RMP GDC citations w/ FAILURE of HCL Tank ($37K)

The Respondent manufactures adsorbent synthetic magnesium silicate, ammonium chloride, and lignosulfonate. The facility contains hydrochloric acid and ammonia. Tank T-5C is a Hydrochloric Acid storage tank thats used to feed raw materials to the blending reactor to make NH4CL solution. At approximately 10:15 pm on October 24, 2012, there was a tank failure of the…...

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EPA RMP citations @ Ice Plant ($61K)

On December 5, 2010, EPA conducted an inspection (EPA inspection) of the Facility to determine compliance with CAA § ll2(r)(7). During the inspection, EPA observed alleged violations of the CAA § 112(r)(7). The alleged violations are described below…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in...

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Company to pay over $1M to OSHA and EPA for fatal NH3 release during pump down (NH3 Refrigeration)

On August 31, 2007, a release of ammonia occurred at the company’s Waterloo Facility during the transfer of ammonia via a “pump out” line. This release resulted in the death of one employee and the permanent disability of a second employee. Based on EPA’s investigation of the 2007 accident, the Complaint alleges violations of Section…...

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Company to pay over $1M to OSHA and EPA for fatal NH3 release during pump down (NH3 Refrigeration) Read More »

EPA RMP citations – NO management system ($480)

Based on a compliance monitoring inspection conducted at the Respondent’s facility on August 16, 2012, EPA alleges that the Respondent violated the Act’s Chemical Accident Prevention Program, when at the time of inspection, the Respondent did not provide evidence that:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member?...

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EPA RMP citations @ Ethanol Plant ($7,500)

On September 14, 2011 EPA conducted a compliance inspection to determine its compliance with the Risk Management Plan (“RMP”) regulations promulgated pursuant to Section 112(r) of the Act,. and set forth at 40 C.F.R. Part 68. Based on the Inspection and documents submitted by Respondent, EPA has determined that Respondent violated the following regulations:… Membership...

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EPA RMP citations @ Ethanol Plant ($7,500) Read More »

EPA RMP citations @ Ethanol Plant – Startup w/o RMP in place ($30K)

This is a first for me, that I can remember, but EPA discovered the facilities (2) started up BEOFRE they had submitted their RMPs.  The start-up date was approximately 30 before the RMPs were submitted.  Respondent constructed and assisted in the commissioning and start-up of an ethanol manufacturing facility, which consists of buildings, equipment, structures,…...

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EPA RMP citations @ Ethanol Plant – Startup w/o RMP in place ($30K) Read More »

EPA RMP citations @ Food Warehouse ($1,800)

On March 19, 2012 EPA conducted a compliance inspection of food facility to determine its compliance with the Risk Management Plan (“RMP”) regulations. EPA has determined that Respondent violated the following regulations:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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