PSM and RMP Citations/Analysis

NOTICE:  The OSHA cases found in these posts may be taken from OSHA citations BEFORE the “informal conference” takes places.  These cases are posted for AWARENESS and EDUCATIONAL purposes only.  I have scrubbed company names and locations from my postings, but not from the OSHA and EPA documents.  These posts are in NO WAY meant to shame any company, just providing information showing the things OSHA/EPA are finding in their PSM/RMP inspections.

PSM NEP inspection results in 10 Serious and 1 other-than-serious citations totaling $67,000

OSHA has cited a Louisiana chemical facility with 10 serious and one other-than-serious violations related to OSHA’s process safety management standard (PSM) with proposed penalties totaling $67,000.   OSHA conducted the inspection under the PSM National Emphasis Program (NEP).  The ten serious violations include failing to provide accurate process safety information for P&IDs, use the appropriate…...

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PSM NEP inspection results in 10 Serious and 1 other-than-serious citations totaling $67,000 Read More »

(UPDATED 12/26/12) EPA fines two natural gas plants $316,000 for RMP violations

EPA has announced two Clean Air Act settlements with a natural gas processor in which the company has agreed to pay a total of $316,000 in penalties for violating Risk Management Plan provisions at natural gas plants in Casper and Douglas, Wyoming. In addition, the company has agreed to establish new operating procedures, improve equipment maintenance,…...

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(UPDATED 12/26/12) EPA fines two natural gas plants $316,000 for RMP violations Read More »

$117K in PSM Citations (PSI, PHA, SOP/SWP, MI, Audits)

OSHA has cited a chemical plant with 12 serious, one repeat and one other-than-serious violations for exposing workers to multiple safety hazards while producing organic chemicals. OSHA’s Houston North Area Office initiated an inspection of the plant in January after receiving an employee complaint, and later expanded the inspection under the agency’s process safety management…...

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$117K in PSM Citations (PSI, PHA, SOP/SWP, MI, Audits) Read More »

Ohio EPA Issues RMP NOV’s

Ohio EPA issues RMP NOV’s to a company that stocks a complete line of industrial chemicals for distribution to municipalities.  During an inspection last year, Ohio EPA noted five violations, three of which were repeated from a 2003 inspection and resolved in 2004. The repeated 2011 violations included:… Membership Required You must be a member to...

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OSHA cites Food Plant $157,000 for 27 serious safety and health violations (PSM)

This appears to be an inspection after an ammonia leak in a food processing area that impacted a contractor and food production workers.  A contractor drilled into what was thought to have been an “abandoned line” releasing the ammonia.  The leak was on 12/3/11 and the inspection began on 12/12/11.  Some very enlightening citations for…...

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OSHA cites Food Plant $157,000 for 27 serious safety and health violations (PSM) Read More »

EPA cites three (3) NH3 refrigeration processes in May 2012

In the month of May (2012) three NH3 Refrigeration facilities have received substantial fines relating to their NH3 refrigeration process.  A large food distribution business/cold storage warehouse agreed to pay a penalty of $126,700and a cheese processing facility agreed to pay a penalty of $42,435 to settle claims by that they violated the Clean Air…...

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EPA cites three (3) NH3 refrigeration processes in May 2012 Read More »

OSHA PSM citations @ food plant (NH3 & $108K)

Citation 1 Item 1 Type of Violation: Serious; $7,000 29 CFR 1910.119(c)(2): The employer did not consult with employees and their representatives on the conduct and development of process hazards analyses and on the development of the other elements of process safety management in this standard: The employer did not consult with Ammonia Refrigeration Mechanics…...

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OSHA PSM Citations @ food plant (Fatality, NH3 & $1.1M)

Citation 1 Item 1 Type of Violation: Serious; $4,500 Section 88.4 – Code of Iowa (2007) 88.4: The employer did not furnish employment and a place of employment that was free from recognized hazards that were causing or likely to cause death or serious physical harm to employees in that employees were exposed to a…...

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