I came across this EPA Region 6 RMP inspection report while doing some research for a client and this is an amazing insight into the difficulties and details of implementing a Process Safety Management System. I always take out names and company names when I post inspection reports, as it is NEVER about the company, but about learning from other’s mistakes so that SAFTENG members can learn and review their management system for similar gaps; however, since this inspection was BEFORE the process exceeded the RMP TQ for the covered chemicals and resulted in no citations I have not scrubbed the company name, just the facility personnel and consultants names. This is one of those MUST READ documents for process safety practitioners, especially for those who may be preparing a process for coverage under PSM or RMP. It will provide MUCH INSIGHT as to what all has to be done to develop and implement a PSM/RMP management system!