VPP STAR is not a “get out of jail free card”

At least once a year some company who got a VPP approval tries to use that approval as a vehicle to get out of a citation.  In this OSHRC case, a contractor at a chemical facility had a tankcar cleaning accident that claimed the life of a worker.  The worker entered a railcar to retrieve a gasket and died from H2S exposure.  There was no entry permit, no atmospheric monitoring, etc.  OSHA cited the contractor for Respirators, HAZCOM, and overexposures.  The company tried two defenses – BOTH failed!  Defense #1 – OSHA can not cite the safety programs after they “certified them VPP” and Defense #2 – Railcar cleaning does not fall under OSHA, but rather FRA.  More specifically this case discusses

  1. using personal detectors set to alarm at less than the PEL as an acceptable means to evaluate exposures for the use of respirators
  2. contractors access to MSDS when the MSDS is controlled by the host 
  3. HAZCOM training

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