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Bypass_temp SOP or Car-Seal
Temporary SOP or a Car-Seal or Both?
The arrangement below is very common in processes/systems. This simple yet common arrangement causes havoc in hazard analyses. As the title states, is this arrangement managed with a Temporary SOP, a Car-Seal, or Both? The issue is that the motorized valve is tied to a Hi-Hi level alarm and interlock. When the vessel archives its Hi-Hi level, the interlock CLOSES the motorized valve to STOP flow to...
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How many locks do we need to Lockout a Double Block & Bleed arrangement
Several clients design Double Block and Bleed (DB&B) isolation into their process, especially when they know they will regularly enter certain Permit-Required Confined Spaces (PRCS). When these DB&B arrangements are part of the design, the isolation valves and the bleed valve are near one another. This allows us to use a single lock with some cable/chain and lockout devices. … HomeRead...
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osha-logo
LOTO Safety Myth #3 (Training/Inspections)
We often encounter an organization that conducts LOTO training annually. They do this because they believe OSHA requires annual LOTO training. However, the standard, 1910.147, does NOT require annual training! The standard requires each authorized employee to be “inspected” annually. If they fail that inspection, the standard requires the authorized employee to be re-trained. OSHA does...
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Safety Thought of the Week... Culture: An Empirically Based Abstraction
In the past several decades, some organizational researchers and managers have used it to describe the norms and practices that organizations develop around their handling of people or as the espoused values and credo of an organization. This sometimes confuses the concept of culture with the concept of climate, and confuses culture as what is with culture as -what ought to be. Thus managers speak...
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Did we learn from the Stapleton Air Port Tank Farm Fire (1990)
Contributing to the severity and duration of the fire was the lack of storage tank fail-safe control valves and internal fire valves and the location of the control building in the containment area where fuel leaks are likely to occur. The National Transportation Safety Board determined that the probable cause of the fire at the fuel storage facility at Denver’s Stapleton International Airport...
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Nitrogen Cylinder Catastrophic Failure
The rupture of an improperly inspected nitrogen cylinder leads to multiple injuries and equipment damage
Last week I posted the investigation findings from a triple fatality event near my hometown that was caused by a 70+-year-old LPG cylinder that was 33 years PAST its recertification/requalification date AND was overfilled. Now the BSEE has shared a SAFETY ALERT regarding a Nitrogen Compressed Gas cylinder that catastrophically failed injuring three (3) workers and causing property damage. The failure...
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Oregon OSHA confirmed to be acting within its authority on agricultural labor housing safety, health rules
The Oregon Occupational Safety and Health Division (Oregon OSHA) acted within its authority when it adopted rules strengthening safety and health requirements for agricultural labor housing (ALH), the Oregon Department of Justice (DOJ) has confirmed in written legal advice. The legal advice clears away any potential doubt about the division’s authority to enforce its amended ALH rule, parts of...
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Periodic inspection of resistance welding equipment
Section 1910.255(e) requires that a periodic inspection of resistance welding equipment be made by qualified maintenance personnel and that a certification record be generated and maintained. The certification shall include: … HomeRead More »
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Fire Watch dies fighting flammable liquid fire ignited by cutting and welding
At 10:30 am, on October 16, 2023, Employee #1, 20, was working for a construction gas & oil support contractor. Coworkers were cutting and welding an eye-lifting plate on a compressor skid. A fire hazard consisting of miscellaneous petroleum products had been allowed to accumulate on, in, and around the compressor skid area. … HomeRead More »
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abovegroundtanksma
Secondary Containment and "Equalization" of tanks
I think most EHS professionals will agree that bulk tanks of hazardous materials need some means of “secondary containment”. This practice has been in place for my entire career and rarely gets challenged. However, in recent years I have come across several scenarios where either the facility/unit designed the process to function this way or operations have learned how they can operate...
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Service Advisory: MSA SENTRY io™ Controller Ingress Protection 
This Service Advisory is to inform you of actions you need to take regarding your MSA SENTRY io controllers if your unit is installed in an outdoor location or other environment subject to water ingress. If your unit is not installed in either of these conditions, no action is needed. Potentially affected models were manufactured between March 1, 2023, and February 14, 2025, and are listed in Table...
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NE_BLEVE_03_2023_1
500-gallon LPG Tank BLEVE (NE 2025)
Source: Norfolk Nebraska Fire and Rescue Facebook Page https://www.facebook.com/NorfolkNEFireRescue?__tn__=%2Cd-UC*F
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