Release of Stored Pressure Incident

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Sent: Wednesday, September 08, 2004 4:57 PM
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Subject: Blue/Information: Release of Stored System Pressure

The following Bechtel Jacobs Company, LLC Lesson Learned is distributed for utilization by other DOE sites and facilities. Please direct any questions to Joanne Schutt at [email protected] , or (865)574-7087.
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TITLE: Release of Stored System Pressure

IDENTIFIER: B-2004-OR-BJCMVCP-0901 DATE: September 8, 2004

LESSON LEARNED STATEMENT: Line/System Pressure should be bled off prior to performing maintenance or troubleshooting a portable pressure washer.

DISCUSSION OF ACTIVITIES: A laborer was utilizing a 2800 psi portable pressure washer to clean up the work area when a problem was experienced with the spray nozzle. The laborer turned the pressure washer off and proceeded to troubleshoot the nozzle. During the troubleshooting process, the spray handle was inadvertently squeezed. The release of the stored system pressure from the nozzle resulted in a small laceration to the employee’s right hand.

ANALYSIS: The employee was taken to the site medical facility where first aid for the injury was administered. The employee was not aware that the pressure unit would contain stored energy when turned off. Additionally, the activity hazard analysis (AHA) did not address the stored energy hazard (water under approximately 2800 psi of pressure).

RECOMMENDED ACTIONS:

1. Employees should be required to read the manufacture’s manuals prior to using and/or troubleshooting the equipment.
2. Employees should be instructed to bleed the system/line pressure each time the pressure washer is turned off.
3. Employees should also be instructed to check that the system/line pressure has been bled prior to performing maintenance and/or troubleshooting.
4. The AHA for the pressure washing was revised to include the stored pressure hazard.

PRIORITY DESCRIPTOR: Blue/Information
FUNCTIONAL CATEGORY (S) (DOE): Maintenance; Conduct of Operations BJC TREND CODE (S) (USER-DEFINED): MA – Maintenance; OP – Conduct of Operations
ORIGINATOR: Bechtel Jacobs Company, LLC; Paul Abston, 865-241-0875; Melton Valley Closure Project
VALIDATOR: Bill Palmer, 865-576-3990
CONTACT: Joanne Schutt; 865-574-7087
NAME OF AUTHORIZED DERIVATIVE CLASSIFIER: Sam Howard NAME OF REVIEWING OFFICIAL: Martin W. Davis
KEYWORDS: portable pressure washer; pressure washing; stored pressure; spray nozzle
REFERENCES: None
HAZARDS: Pressurized Systems
WORK ACTIVITY: Facility Equipment
ISMS CODE: Develop & Implement Hazard Controls

FOLLOW-UP ACTION: Information in this report is accurate to the best of our knowledge. As means of measuring the effectiveness of this report please notify Joanne E. Schutt at (865) 574-7087, e-mail at [email protected] of any action taken as a result of this report or of any technical inaccuracies you find. Your feedback is important and appreciated.

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