CSB’s Safety Bulletin – REMOVAL OF HAZARDOUS MATERIAL FROM PIPING SYSTEMS (2004)

Chemical and refinery facility personnel open piping and equipment to perform routine maintenance, add/replace components, or modify pipe routing. The piping may contain hazardous material, such as flammable hydrocarbons, toxic chemicals, or thermally reactive chemicals. Safe work practices dictate the removal or mechanical isolation of hazardous material from piping and equipment (e.g., using valves or blind flanges) before commencing work.

This Safety Bulletin identifies specific tasks that facilities should include in all work activities involving piping or equipment opening to ensure the complete removal of hazardous material. In addition, guidance is provided on implementing generic (plant-wide) procedures for nonroutine work activities.

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