Seal/Gasket accident study

Screen Shot 2017 10 18 at 7.50.38 PM

Screen Shot 2017 10 18 at 7.50.38 PM

In early March 2017, the ARIA database identified 349 events involving fittings and seals/gaskets.  These elements are often encountered on pipe flanges and are also essential sealing components for valves or other equipment. Insufficiently tightened flange bolts and deficient leak inspections on seals/gaskets are often the cause of an accident.  

Equipment involved, the location of seals/gaskets:

  • flanges (ARIA 45845, 21773, 8730, 3481, 9184…)
  • valves or pump packing (ARIA 2994, 26544, 42320, 37439)
  • utility holes (ARIA 46576, 43379)
  • branch connections (level gauges, measuring devices, valves: ARIA 5449, 48377)
  • floating roofs (ARIA 46008, 20819)
  • perchloroethylene dry cleaning machines (ARIA 47298)
  • fluid non-return or check valves (ARIA 5857)
  • compressor flanges (ARIA 45791)…

The following phases are conducive to accident events:

  • transfer of fluids / unloading/filling operations (ARIA 504, 1240, 45648)
  • tests/leak tests (ARIA 34397)
  • maintenance / servicing (seal/gasket replacement: ARIA 3965, 9485, 47298)
  • overpressure on a system/water hammering (ARIA 22215, 41300, 47682)

Hazardous phenomena observed

  • Fires, 56 accidents (16%)
  • Explosions, 25 accidents (7%)
  • Release of materials, 324 accidents (93%)

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