How things have changed in the world of RMP Risks… Anhydrous Ammonia

There are 631 fewer RMP covered processes with Anhydrous Ammonia since 2011.  This translates to a reduction of right at 78 million pounds in anhydrous ammonia in reported RMP covered processes. This took anhydrous ammonia from a clear #1 in pounds in RMP covered processes in 2011 down to #3 in 2017 (see tables below).  What drove such a reduction?  Could it be that OSHA and EPA’s process safety standards are actually having the impact they had hoped for… reducing inventories and thus reducing the severity of a catastrophic release.  It would be interesting to dig deeper and determine what drove such a large reduction in inventories of NH3.  Considering that the “# of facilities” are most likely driven by refrigeration processes and the “pounds in process” are most likely driven by fertilizer facilities with atmospheric cryogenic storage tanks I am guessing that this 78 million pounds reduction could be as simple as 1-2 of these atmospheric cryogenic storage tanks being removed from service.  A quick glance of “deregistered” sites tells us that the vast majority of sites with NH3 as their RMP chemical were fertilizer distributors, but this was NOT a scientific analysis, just merely a scroll down the list and it was very obvious that the fertilizer industry contributed greatly to this reduction.  Why?  Did OSHA’s June 2015 Letter/Memo changing the definition of “retail” have this big of an impact?  Although the courts over-ruled OSHA on the definition of “retail”, was the damage already done?  Anyway you look at it, a reduction of 77,980,065 pounds of any HHC/EHS is a serious reduction in risks.

Here are the Top 10 Chemicals as reported in the RMP Database in 2017 (sorted by pounds):

Chemical Name Chemical Type # of facilities Pounds in processes
Flammable Mixture Flammable 870 39,550,554,048
Propane Flammable 642 11,995,738,779
Ammonia (anhydrous) Toxic 7,041 10,490,688,224
Butane Flammable 409 8,738,616,637
Ethane Flammable 62 2,777,226,840
Isobutane [Propane, 2-methyl] Flammable 204 2,285,294,836
Propylene [1-Propene] Flammable 147 1,514,567,396
Ethylene [Ethene] Flammable 89 1,075,976,239
Chlorine Toxic 2,429 846,866,511
2-Methylpropene [1-Propene, 2-methyl-] Flammable 43 799,951,365

 

And here is the same analysis from 2011 (sorted by pounds)

Chemical Name Chemical Type # of facilities Pounds in processes
Ammonia (anhydrous) Toxic 7,672 182,886,947,607
Flammable Mixture Flammable 669 33,886,809,199
Toluene 2,6-diisocyanate [Benzene, 1,3-diisocyanato-2-methyl-] Toxic 12 27,203,174,821
Propane Flammable 683 10,394,499,163
Butane Flammable 293 8,291,382,260
Cyclohexylamine [Cyclohexanamine] Toxic 40 4,611,868,904
Isobutane [Propane, 2-methyl] Flammable 212 2,528,587,729
Ethylene [Ethene] Flammable 84 1,805,006,405
Ethane Flammable 65 1,298,227,831
Propylene [1-Propene] Flammable 142 1,069,906,503
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