Air France flight 447 Crash – Technical Failures led to Human Errors

As the trial involving the fatal crash of Air France Flight 447 begins today, prosecutors will argue that Air France (the airline flying the plane) and Airbus (the manufacturer of the plane) are liable for their role in the fatal 2009 crash. Both companies face charges of manslaughter and negligence in the incident that killed 228 passengers and crew.   France’s air accident investigation agency (BEA) concluded that technical malfunctions of the speed sensors (pitot tubes) and faulty computer readings led to pilot error resulting in the crash. 

The obstruction of the Pitot probes by ice crystals was KNOWN BUT MISUNDERSTOOD BY THE AVIATION COMMUNITY at the time of the accident. From an operational perspective, the total loss of airspeed information that resulted from this was a failure that was classified in the safety model. After initial reactions that depend upon basic airmanship, pilots are expected to rapidly diagnose it and manage where necessary by precautionary measures on the pitch attitude and the thrust, as indicated in the associated procedure.

The failure in the context of flight in cruise completely surprised the pilots of flight AF 447. The apparent difficulties with airplane handling at high altitudes in turbulence led to excessive handling inputs in roll and a sharp nose-up input by the co-pilot. The destabilization that resulted from the climbing flight path and the evolution in the pitch attitude and vertical speed was added to the erroneous airspeed indications and ECAM messages, which did not help with the diagnosis.

The crew, progressively becoming de-structured, likely never understood that it was faced with a “simple” loss of three sources of airspeed information.  In the minute that followed the autopilot disconnection, the failure of the attempts to understand the situation and the de-structuring of crew cooperation fed on each other until the total loss of cognitive control of the situation. The underlying behavioral hypotheses in classifying the loss of airspeed information as “major” were not validated in the context of this accident. Confirmation of this classification thus supposes additional work on operational feedback that would enable improvements, where required, in crew training, the ergonomics of information supplied to them
and the design of procedures.

The airplane went into a sustained stall, signaled by the stall warning and strong buffet. Despite these persistent symptoms, the crew never understood that they were stalling and consequently never applied a recovery maneuver. The combination of the ergonomics of the warning design, the conditions in which airline pilots are trained and exposed to stalls during their professional training, and the process of recurrent training does not generate the expected behavior in any acceptable, reliable way.

In its current form, recognizing the stall warning supposes that the crew accords a minimum level of “legitimacy” to it. This then supposes sufficient previous experience of stalls, a minimum of cognitive availability and understanding of the situation, knowledge of the airplane (and its protection modes), and its flight physics. Examining the current training for airline pilots does not generally provide convincing indications of building and maintaining the associated skills.

More generally, the double failure of the planned procedural responses shows the limits of the current safety model. When crew action is expected, it is always supposed that they will be capable of initial control of the flight path and of a rapid diagnosis that will allow them to identify the correct entry in the dictionary of procedures. A crew can be faced with an unexpected situation leading to a momentary but profound loss of comprehension. If, in this case, the supposed capacity for initial mastery and the diagnosis is lost, the safety model is in “common failure mode.” During this event, the initial inability to master the flight path made it impossible to understand the situation and access the planned solution.

Thus, the accident resulted from the following succession of events:

  • Temporary inconsistency between the airspeed measurements, likely following the obstruction of the Pitot probes by ice crystals that, in particular, caused the autopilot disconnection and the reconfiguration;
  • ˆInappropriate control inputs that destabilized the flight path;
  • The lack of any link by the crew between the loss of indicated speeds called out and the appropriate procedure;
  • The late identification by the crew of the deviation from the flight path and the insufficient correction applied by the co-pilot;
  • The crew not identifying the approach to stall, their lack of immediate response, and the exit from the flight envelope;
  • The crew’s failure to diagnose the stall situation and, consequently, a lack of inputs would have made it possible to recover from it.

A combination of the following factors can explain these events:

  • The feedback mechanisms on the part of all those involved that made it impossible:
    • To identify the repeated non-application of the loss of airspeed information procedure and to remedy this,
    • To ensure that the risk model for crews in cruise included icing of the Pitot probes and its consequences;
  • The absence of any training, at high altitudes, in manual airplane handling and in the procedure for ”Flight with questionable IAS”;
  • ˆTask-sharing was weakened by:
    • Incomprehension of the situation when the autopilot disconnection occurred,
    • Poor management of the startle effect that generated a highly charged emotional factor for the two copilots;
  • The lack of a clear display in the cockpit of the airspeed inconsistencies identified by the computers;
  • The crew not taking into account the stall warning, which could have been due to:
    • A failure to identify the aural warning, due to low exposure time in training to stall phenomena, stall warnings, and buffet (a form of vibration usually caused by aerodynamic excitation),
    • The appearance at the beginning of the event of transient warnings that could be considered as spurious,
    • The absence of any visual information to confirm the approach-to-stall after the loss of the limit speeds,
    • The possible confusion with an overspeed situation in which buffet is also considered as a symptom,
    • Flight Director indications that may led the crew to believe that their actions were appropriate, even though they were not,
    • The difficulty in recognizing and understanding the implications of a reconfiguration in alternate law with no angle of attack protection.

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