At 11:50 a.m. on October 21, 2021, an employee, 51, was assisting his coworkers in troubleshooting the fresh hydrogen fluoride (HF) system to the vaporizer. The employee was looking at an actuator that was across from a whisping flange when the flange failed, and hydrogen fluoride was sprayed on him. The employee screamed, and his…...
HF flange fails and results in fatality Read More »
This is what drives me crazy! A water treatment plant that falls under EPA’s RMP and yet has made zero effort to comply with the standard gets 11 citations, and the fine was $13,500, which was “adjusted” down to $10,800. This is a PUBLIC entity handling Chlorine (Cl2) in a densely populated area (see Google…...
EPA RMP citations @ water treatment plant (Cl2 & $13,500) Read More »
A hydrocarbon leak caused the fire at a California refinery on February 1, 2025. The leak occurred while two workers were opening equipment for maintenance…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...
Line/Equipment Opening Gone Bad (Hydrocarbon) Read More »
It has been reported that OSHA issued a citation to a Railroad ( a subsidiary of one of the six Class 1 RR’s) after an employee experienced respiratory distress when they were told to wear a self-contained breathing apparatus during the process of disconnecting train cars at the derailment site. The employee had not been…...
The role of “Skilled Support Personnel” in an Emergency Response Read More »
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Some great safety advice for the C-Suite (Video) Read More »
I hate the phrase, “you can’t fix stupid.” It is offensive and mean; most importantly, that phrase is just wrong. Stop saying it. Stop using this phrase right now. “You can’t fix stupid” is serving you and your organization poorly. It colors your thinking, it makes you stop investigations too early, it sounds like something…...
The Kentucky agency that oversees boiler safety claims the plant operated a vessel that exploded without a proper inspection permit. The Kentucky Department of Housing, Buildings and Construction found that the cooker that exploded was installed without a required permit that would have triggered a state inspection. https://www.wdrb.com/wdrb-investigates/criminal-charges-could-apply-to-inspection-failure-before-fatal-louisville-plant-explosion-official-says/article_704fb426-e566-11ef-a8a2-87af2efe4771.html… Membership Required You must be a member...
B31.3 requires that each piping system be leak-tested to ensure tightness prior to initial operation [¶345.1]. B31 imposes certain restrictions on the types of leak tests which may be used, some general requirements for conducting leak tests, some preparation requirements for leak tests, some specific requirements for each type of leak test, and some record…...
The DO’s and Don’ts of Pressure and Leak Testing Piping (ASME B31) Read More »
February 5, 2025 MEMORANDUM FOR: REGIONAL ADMINISTRATORS STATE PLAN DESIGNEES THROUGH: SCOTT C. KETCHAM, Deputy Assistant Secretary FROM: ERIN P. GILMORE, Acting Director Directorate of Enforcement Programs SUBJECT: Enforcement Stay of the COVID-19 Recordkeeping and Reporting Requirements under 29 CFR 1910.502 On June 21, 2021, OSHA adopted a Healthcare Emergency Temporary standard (Healthcare ETS) protecting…...
Failures in effective process safety leadership/process safety management can be linked to historical Major Accident Hazard (MAH) events such as Piper Alpha, Buncefield and Texas City amongst others. In 2018, HSE flagged concerns about the offshore industry regarding stagnating safety performance and challenged the industry to respond, leading to the adoption of the Principles of…...
Process Safety Leadership Assessment (UK’s HSE Energy Division) Read More »
I am always amazed at the lack of a basic understanding of atmospheric pressure and process pressures/vacuums. My Intermediate 3-Day PS course and my Advanced 5-Day PS course have a single slide, and every time, I find I have to spend an hour explaining to the class what PSIG is and how it’s different from…...
PSIG may be the most misunderstood fundamental property in process safety Read More »
THEN THE ORGANIZATION IS DOING SAFETY ALL WRONG in the Year 2025! ➡️ OSHA compliance is the “baby steps” of safety. It’s our foundation. If the business is over 10 or older, OSHA compliance efforts should be HISTORY in 2025. ➡️ Complying with OSHA/Government MINIMUM safety standards is NOT making “Safety a Priority” or “Safety…...
