Bryan Haywood

When your weak-seam welded roof relieves as designed

Signs your weak-seam welded roof on your atmospheric storage tank worked as designed!  Interesting video, but it shows how things are supposed to work when an atmospheric flammable storage tank is exposed to a fire.   Firefighters need to understand how weak-seam welded roofs work so that can stay clear.  You can see the roof of…...

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EPA RMP Citations @ aerosol facility (Flammables & $63K)

According to the RMP submitted to U.S. EPA by the facility, it fell within North American Industry Classification System Code 32599 as “all other chemical product and preparation manufacturing” and used flammables including butane, difluoroethane, isobutane, methyl ether and propane as process chemicals and held at least 10,000 lbs.  As of July 6, 2004, the…...

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EPA RMP Program 2 Citations @ fertilizer facility (NH3 & $850K w/ $400K SEP)

The U.S. Department of Justice and the EPA have entered into a consent decree with an agricultural cooperative to address alleged chemical accident prevention and preparedness violations under the Risk Management Program of the Clean Air Act. The alleged violations relate to the companies’ management of anhydrous ammonia at nine facilities, which have a combined…...

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Important Product Safety Bulletin Eaton Heavy Duty 30A and 60A Safety Switches

Eaton has identified a potential nonconformance with certain Eaton Heavy Duty 30A and 60A Safety Switches. The safety switch can potentially supply power when the handle is in the “off” position, subjecting the operator of the switch or any downstream equipment to the risk of severe bodily injury or death.  This issue affects various configurations…...

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2018 Photo of the Week #27 (Another… smoking is hazardous to your health)

This is one from my personal collection.  I know we go out of our way sometimes to accommodate the smokers at our facilities and I know that sometimes finding a location for a smoking area that makes everyone happy can be trying… but damn… if there is one place I would specifically PROHIBIT would be……...

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2018 Video of the Week #27 (Saw mill… go ahead and say THANKS to OSHA!)

This may sound familiar to those of you my age or older… “This is how real men work”.  Watch this video all the way through and not only will you see some unreal working conditions as they relate to machine guarding and PPE, you will also see some serious bouts of strength.  It’s a video…...

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EPA RMP Program 2 Citations @ fertilizer facility (NH3 & $6K w/ $30K SEPs)

Respondent owns and operates an anhydrous ammonia sales facility.  On or about June 1, 2017, representatives of the EPA inspected Respondent’s Facility to determine compliance with Section 112(r) of the CAA and 40 C.F.R. Part 68.  Information gathered during the EPA inspection revealed that Respondent had greater than 10,000 pounds of anhydrous ammonia in a…...

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LPG leak at flange during Start-Up (DMIR)

An operator at a liquefied petroleum gas (LPG) processing facility heard a loud noise coming from an area of the plant during start-up, following significant maintenance works. The operator identified that high pressure, flammable natural gas was being released to the atmosphere from a localized point beneath the insulation of process equipment. The Department of…...

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EPA RMP Citations @ Ethanol facility (NH3 & Flammables & $73K w/ a $209K SEP)

Respondent owned, leased, operated, controlled or supervised a facility for ethanol fuel production. Respondent conducted activity involving anhydrous ammonia at the Facility, including using, storing, handling or moving on-site anhydrous ammonia ( anhydrous ammonia process). Respondent conducted activity involving a flammable mixture that included natural gas condensates (flammable mixture) at the Facility, including using, storing,…...

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