Bryan Haywood

CSB Draft Report Proposes Overhaul of Refinery Industry Regulatory System in CA and Urges Adoption of the “Safety Case Regime” to Prevent Major Chemical Accidents

In a draft report released to the public today, the U.S. Chemical Safety Board (CSB) proposes recommendations for substantial changes to the way refineries are regulated in California. Entitled “Regulatory Report: Chevron Richmond Refinery Pipe Rupture and Fire,” the CSB draft calls on California to replace the current patchwork of largely reactive and activity-based regulations […]

2013 Photo of the Week #50 (Holiday Lights)

Here are a couple of photos of some public Christmas decorations that caught me as an “oh no” moment. Someone has wrapped the string of lights fuses with aluminum foil to bypass or replace the built in fuses. Check all cords and never cheat a safety device.  Share the word. Do not bypass safety at

OSHA issues PSM citations at a propylene plant after a fatal explosion that killed 2 workers and injured 80 people (Flammables & $99,000)

Plant was cited for six process safety management standard violations, including one willful, after an explosion in June killed two workers and injured 80 people. A willful violation was cited for failing to develop clear, written procedures for how to change and put idle pressure vessels into service. The five (5) serious and one (1)

OSHA issues PSM citations at manufacturer of polystyrene foam core board (Flammables & $90,860)

OSHA has cited a manufacturer of polystyrene foam core board for willful, repeat and serious safety violations. The business faces a total of $105,490 in proposed penalties following two inspections by OSHA’s Hartford Area Office. The first inspection, begun on May 31, identified several deficiencies in the plant’s process safety management program involving the chemical

OSHA issues PSM and Flammable Liquid citations to an industrial gas manufacturer (Flammables & $49,200)

OSHA has cited an industrial gas manufacturer for 19 serious safety violations following an inspection at its repackaging facility. The inspection began in May under OSHA’s national emphasis program for process safety management for covered chemical facilities. Proposed fines total $49,200. Here is a breakdown of the actual citations:

Loading Dock Safety (ppt)

Many do not realize I am on Facebook, Twitter, LinkedIn, etc.  I am friends with several OSHA personnel (active and retired), CSB personnel (active and retired), etc. and we have some really nice discussions on-line about safety and accidents.  One of my safety friends, John Newquist, Retired Assistant Regional Administrator OSHA Region V, out this together after

Training requirements for mechanics repairing and/or testing pressure relief devices

This letter constitutes OSHA’s interpretation only of the requirements referenced below and may not be applicable to any question not included in your original correspondence. You inquire about OSHA’s standard for Process Safety Management of Highly Hazardous Chemicals (PSM), 29 CFR 1910.119. Specifically, you ask about for mechanics repairing and/or testing pressure relief devices. We

Understanding the MAQ Footnotes and the liberties they allow

IBC Table 307.1(1)—Maximum Allowable Quantity per Control Area of Hazardous Materials Posing a Physical Hazard sets forth maximum allowable quantities for physical hazard materials. All three (3) situations (storage, use-closed, and use-open) are considered. For the specific case of gases, maximum allowable amounts are all listed under storage and use-closed because the definition of “Use”

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