Bryan Haywood

Emergency Response Program (ERP) requirements differ for PSM and RMP

Although the RMP Prevention Plan requirements for Program 2 and 3 very much mirror OSHA’s PSM requirements, the emergency response program requirements found in 68.95 Emergency Response Program go above and beyond the requirements of 1910.119(n) Emergency planning and response.  OSHA’s 1910.119(n) Emergency planning and response directs us to comply with 1910.38 and 1910.120. And although EPA enforces 1910.120…...

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Paint Maker Dies from Exposure to Methylene Chloride While Cleaning a Paint Tank (California FACE Report #11CA009)

A paint maker died while cleaning the inside of a tank using a paint stripper that contained dichloromethane (methylene chloride). The victim was working by himself using a paint stripper to remove dried paint from the inside of a tank. The stripper contained methylene chloride, methanol, and mineral spirits. The tank was a permit-required confined…...

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OSHA issues PSM citations to two (2) frozen food production plants ($150K; NH3 refrigeration)

Two (2) frozen food production plants have been cited by OSHA with 27 safety violations carrying fines of $150,000. OSHA received complaints alleging hazards with the ammonia refrigeration systems at these facilities. A fire at the Burlington facility Jan. 30 resulted in the destruction of a portion of the plant’s ammonia refrigeration system, causing significant…...

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OSHA issues PSM citations to poultry processing plant ($170K; NH3 Refrigeration)

A poultry processing plant has been cited with 11 safety violations and proposed penalties totaling $170,000. The inspection, which began in January, was initiated under the agency’s PSM Covered Chemical Facilities NEP. A willful violation, with a $70,000 fine, was cited for failing to document that the emergency shutdown system for the engine room was…...

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Refinery cited for PSM willful and repeat violations after follow-up OSHA inspection ($120K and RV issues)

A refinery has been cited for five safety and health violations, including one willful and one repeat, with proposed penalties totaling $126,900. OSHA found deficiencies in the employer’s PSM program and other workplace hazards. The inspection, which began in January, was a follow-up to a 2010 inspection initiated under the agency’s Petroleum Refinery PSM NEP…....

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OSHA issues PSM citations to polyethylene foam product manufacturing facility ($128K)

A polyethylene foam product manufacturing facility has been cited by OSHA with 21 safety violations carrying fines of $128,700. OSHA’s January inspection followed an explosion that resulted in the injury of three workers and significant property damage.  The explosion occurred when isobutane gas entered exhaust ductwork associated with the foam extrusion manufacturing process, and it…...

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Safety Alert: Risks Associated With Liquid Petroleum (LP) Gas Odor Fade (PHMSA)

PHMSA is issuing this safety alert to notify the public of the risks associated with the under-odorization of Liquefied Petroleum Gases (LPG). LPG is an odorless and colorless gas that under certain conditions is required to be odorized for leak detection. The purpose of this alert is to advise shippers and carriers of the recommended…...

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JLG Accident (Collapsed Grating)

A very sobering and reinforcing JLG event, indeed. What you read below (and see in the attached pictures) relate to an event at an Air Force Base on June 10th. The man working 40 feet in the air in the JLG lived through the event. A very lucky man? No. He made his own luck. He had the discipline…...

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Not designed to be occupied (Oregon OSHA’s guide to confined space safety)

Confined spaces are harmless as long as they are not occupied. But when workers enter a confined space to inspect the equipment, fix leaks, or do construction work, they can encounter toxic gasses, corrosive chemicals, flammable solvents, or machines that start unexpectedly. A confined space can be difficult or impossible to exit if something goes wrong…....

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