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OSHA issues PSM citations at ink and coatings manufacturing facility (Flammable Liquids & $183K)

The operators of a global ink and coatings manufacturing company could have prevented an employee from suffering burn injuries from a flash fire that erupted in an industrial mixing vessel containing flammable liquids and vapors by following federal regulations for handling of highly hazardous chemicals. An OSHA investigation determined a flash fire sparked in the…...

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OSHA’s Construction Standard for PRCSs information collection requirements

OSHA’s Construction Standard for PRCSs specifies several information collection requirements. The following sections describe who uses the information collected under each requirement and how they use it. Employers and employees would use these information collection requirements to identify a confined space at a construction worksite. The purpose of the information would permit employers and employees…...

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When you see it… (Bollards)

How many code/RAGAGEP violations can you identify? Tip: Code(s) and RAGAGEPs require equipment to be protected against contact with mobile equipment when that contact could lead to an LOPC event involving a hazardous material. Answer(s) below:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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[My] Weekly Safety Thought – Building an SMS is like building a house

Imagine trying to build a house today without the proper tools, such as a hammer/nail gun, handsaw/power saw, and tape measure. These are obviously critical to the task being done WELL and EFFICENTLY. Sure, we could build a house without them, but would it be one we would buy and put our family in for…...

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Weekly Safety Thought – The importance of Auditing, Inspecting, Observing, and Management Safety Contacts

In a mature Safety Process/SMS these four (4) elements play a critical role in delivering VALIDATED data to management so that the data can be analyzed and properly responded to in order to INTERVENE in the conditions/actions/attitudes BEFORE an event delivers undesired consequences. The late great Trevor Kletz said it best three decades ago in…...

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Improving Safety at Facilities within the Pacific Northwest with Smaller Ammonia Refrigeration Systems (EPA RMP GDC)

While anhydrous ammonia has many environmental and operational benefits, it is also an extremely hazardous substance that, if accidentally released, presents a significant health hazard because it is corrosive to the skin, eyes, and lungs. Ammonia is also flammable at certain concentrations in air. The Environmental Protection Agency (EPA) would like to work with facilities…...

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EPA RMP GDC citations @ bulk storage facility (Flammable Liquids & $23K w/ $150K SEP)

Respondent is the owner and operator of a facility. Respondent operates a bulk liquid storage facility and offers a full range of heating, blending, and product services. Various products, such as vegetable oil, chemicals, and petroleum products, are received in tanks for storage and transferred out of the facility to customers. Some of the petroleum…...

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Do OSHA’s sanitation requirements apply to railroad track employees and roadway maintenance groups that are working along the tracks?

Today, OSHA posted its latest LOI.  This one was regarding railroad track employees and roadway maintenance groups and the need to provide sanitation facilities for these workers. Question: Do OSHA’s sanitation requirements apply to railroad track employees and roadway maintenance groups that are working along the tracks? Answer: Yes. Under section 4(b)(1) of the Occupational…...

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Pneumatic Pressure Testing gone bad (Wrong Hose used for N2)

During a recent offshore inspection, a BSEE inspector observed operator personnel installing a 100-foot high-pressure hose, with a Maximum Working Pressure (MWP) of 5000 psi, to test pressure safety valves on pipeline pumps. The hose used was designed for hydraulic fluid and not suitable for high-pressure nitrogen; when nitrogen gas at 2500 psi was injected…...

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The NY City Bridge got hot because the drive train that moves it overheated, NOT because “climate change” or ambient temperatures caused the bridge to “swell”

The NY City Bridge got hot because the drive train that moves it overheated, NOT because “climate change” or ambient temperatures caused the bridge to “swell.” I am not a metallurgist, but I did stay at a Holiday Inn Express last week. If this bridge can not operate within its design tolerance because the ambient temps…...

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Li Ion Battery Manufacturing is a PSM covered process

Lithium-ion battery manufacturing has garnered a lot of news lately, both good and bad news. Although these batteries are being manufactured in the name of being “environmentally friendly,” as is the case in many PSM/RMP-covered processes, the raw materials used in their manufacturing are anything but “friendly.”  The PSM process in this manufacturing process involves…...

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Pressure and Leak Testing Fuel Gas Piping (IFGC)

We have discussed pressure and leak testing piping in our hazardous materials processes, specifically in our PSM/RMP-covered processes. The International Fuel Gas Code (IFGC) has some great specifics on how we test natural gas piping. Interestingly enough, the IFGC code defines “pressure test” as… (emphasis by me) An operation performed to verify the gas-tight integrity…...

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