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EPA’s Hot Work Definition and Requirements

Facilities subject to the Program 3 Prevention Program requirements in 40 CFR Part 68 must include in their Risk Management Plan the date of the most recent review or revision of hot work permit procedures in Section 7.13. What is considered hot work and what are the requirements related to hot work?… Membership Required You...

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Different distances to toxic endpoints with different versions of RMP*Comp

I’ve noticed that for certain chemicals, RMP*Comp gives substantially different distances to the toxic endpoint than previous versions. Why?… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Is a hazard review synonymous with a process hazard analysis (PHA)?

The prevention program requirements under 40 CFR Part 68, Subparts C and D, include hazard reviews and process hazard analyses. Is a hazard review synonymous with a process hazard analysis (PHA)? No!… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Why are industries exempt under OSHA’s PSM subject to RMP?

The Program 3 prevention program requirements under 40 CFR Part 68 are almost identical to the requirements of OSHA’s process safety management (PSM) standard. OSHA exempts certain industries from the PSM standard. Why does EPA not exempt those same industries from the CAA §112(r) risk management program requirements?… Membership Required You must be a member...

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What if the quantity in the RMP Covered process fluctuates?

What if the quantity in the process fluctuates? I may not have a threshold quantity now, but I will intermittently exceed the threshold quantity…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Worst-case release from smaller process with larger distance to endpoint

The owner or operator of a stationary source covered by the risk management program regulations must conduct a worst-case release scenario analysis as part of the required hazard assessment (40 CFR §68.25). The worst-case release is defined as the release of the largest quantity of a regulated substance from a vessel or process line failure…...

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Administrative controls considered when determining worst-case release quantity

For the purpose of analyzing the worst-case release scenario required as part of the hazard assessment at 40 CFR Part 68, Subpart B, the worst-case release quantity is identified as the greatest amount held in a single vessel or pipe, taking into account administrative controls that limit the maximum quantity (40 CFR §68.25(b)). Why did…...

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25-Ton Container of Chlorine dropped and catastrophic failure

Below is a video of a tragic accident that occurred today in Jordan’s Aqaba shipping port. A 25-Ton ISO Container of Chlorine (Cl2) (like the image to the left) was being lifted off a truck and onto a ship when somehow the container was dropped (too early to know the cause).  The video shows the…...

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Sustained inattentional blindness in expert observers

This is one for all the Behavior-Based Safety Observation admirers who somehow convinced themselves their BBS process is flawless.  Most of us in the safety profession has seen the “gorilla and basketball” video.  The study used a video made famous by earlier “inattention blindness” research featured in the 2010 book “The Invisible Gorilla,” by Christopher…...

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Hexane explosion in an oil extraction plant (Double Fatality – PRCS)

The accident occurred in the hexane-based rapeseed oil extraction process. After grinding the seed and obtaining meal that is then steam-cooked (100°C), pressing in a continuous screw press is used to obtain 2/3 crude oil and flakes containing 1/3 oil. This oil is extracted from the flakes in the extraction process: the flakes are transported…...

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EPA issues RMP citations @ water treatment facility (WRONG CHEMICAL – WRONG TANK incident, 2,000 lb Cl2 release & $66K)

Chlorine, CAS No. 7782-50-5, is an extremely hazardous substance regulated and listed in 40 C.F.R. § 68.130. As the owner and operator of a stationary source, with respect to the use and storage of ferric chloride and sodium hypochlorite, Respondent has a duty under the General Duty Clause, Section 112(r)(1) of the CAA, to design…...

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EPA issues RMP citations @ poultry processing facility (NH3 & $124K)

The Respondent processes and freezes poultry products for distribution. The Respondent has two systems which include Anhydrous Ammonia at the Facility. The Respondent had one RMP program level 3 covered process (anhydrous ammonia refrigeration systems) which store or otherwise use a regulated substance in an amount exceeding the applicable threshold. The Respondent’s poultry freezing processes…...

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