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OSHRC defines PSM Battery Limits (Boiler Explosion @ Refinery)

The decision by the OSHRC settles several KEY PSM application debates.  The accident involved a boiler that provided steam to a covered process and the boiler also used fuel from the refinery process(s) so OSHA took the position the boiler was part of the “covered process” because it was both interconnected and co-located such that…...

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Line Break Gone Bad (Hot Water)

This incident is one I call attention to as it involved a lack of LOTO during removal of a valve on a hot water system.  OSHA issued a Willful citation because the work was done without having an energy isolation control panel/task specific LOTO procedures.  The work was done from an aerial lift without LOTO…...

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Ever seen an “unemployable bollard”?

Many of you have heard me joke about bollards being “lazy bollards” when they’re just bolted down to the concrete or worse into asphalt. We call them “lazy bollards” because they don’t work. Get it? Well, I have discovered a new low for bollard design!!! I call this the “unemployable bollard”!!! I kid you not,…...

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Ruptured refrigeration evaporator releases ammonia resulting in extensive area evacuation

After unscheduled maintenance to drain oil from the pumps, the refrigeration system was noted to be slow to return to performance and oil contamination of some system evaporators was suspected. The responding refrigeration mechanic stated he attempted to improve system performance by closing valves to generate pressure within an evaporator to move or dislodge potentially…...

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SAFETY INTEGRITY LEVEL (SIL)

As barriers or safety systems can fail, it is essential to design them well and understand their reliability, which is expressed in an SIL rating. The Safety Integrity Level relates to the Probability of Failure on Demand (PFD). We use complete orders of 10 to describe the reduction factor:… Membership Required You must be a...

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OSHA issues Enforcement Policy for Respiratory Hazards Not Covered by OSHA Permissible Exposure Limits

Nov 02, 2018 MEMORANDUM FOR: REGIONAL ADMINISTRATORS FROM: KIMBERLY STILLE, Acting Director Directorate of Enforcement Programs SUBJECT:  Enforcement Policy for Respiratory Hazards Not Covered by OSHA Permissible Exposure Limits As you are aware, Section 5(a)(1) of the Occupational Safety and Health Act (OSH Act) is occasionally used to cite respiratory hazards from exposure to an air contaminant…...

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OSHA LOTO, PRCS, PPE, Emergency Response, HAZCOM, ESRWP citations @ heat treat business ($1.3M)

OSHA has proposed penalties of $1,326,367 to a metal heat treatment company after the company exposed employees to atmospheric, thermal, electrical, and mechanical hazards as they performed maintenance inside heat-treating furnaces. In addition to the penalties, OSHA placed the company in the Severe Violator Enforcement Program.  OSHA cited the company for 25 willful, serious, and…...

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Nitrogen Cylinder Ruptures And Kills One Member Of Crew

Maintenance was being undertaken on a passenger ship lifeboat while the vessel was in port. One of the four (4) nitrogen cylinders for the emergency launching of the lifeboat had lost some pressure; it was showing 2,300 psig when it should have been between 2,600 psig. The cylinders were located in a covered area outside…...

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Another PRCS double-fatality, with 2 would-be rescuers (O2 Deficiency and CO2)

At approximately 2:30 p.m. on April 1, 2010, Employee #1, Employee #2 (leadman) and Employee #3 were preparing product involving the use of fermented molasses as one of the ingredients. The workers were having problems moving the molasses from tank #2 to tank #1. According to the employer, he told Employee #2 via telephone, to…...

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Hazards of Pressure Testing using the Hazardous Material as your test media

At 4:30 p.m. on March 15, 2018, an employee was performing a pressure test on a pump. Sulfuric acid of 93% concentration splashed on the employee. The employee sustained second-degree chemical burns to the left thigh and third-degree burns to right thigh…. Membership Required You must be a member to access this content.View Membership LevelsAlready...

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WorksSafeBC ammonia inspection results (3/2019 Update)

WorkSafeBC launched a three (3) phase ammonia inspection initiative after three (3) workers died in an ammonia leak at an ice skating rink in October 2017.  Working with Technical Safety BC, WorkSafeBC inspected 228 ice rinks, curling rinks, and recreational rinks during phase one of the initiative.  Of those, 181 used ammonia-based refrigeration systems and 1,108 orders…...

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