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2018 Video of the Week #36 (Hot Work – flying spark and trashcan)

It only takes one spark and a trashcan with a flammable waste residue (e.g. vapor).  Now you understand why there is a 35′ fire safe area requirement… watch the spark travel and land in the trash can.  WARNING!  Turn down your volume – NSFW language…. Membership Required You must be a member to access this...

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Top HAZMAT Violations (2018)

  Violation Code Violation Description # of Inspections # of Violations % of Total Violations # of OOS Violations OOS Percent 1 177.834A Package not secure in vehicle 3,154 3,277 9.71% 3,138 95.76% 2 107.620B No Copy Of US Dot Hazardous Materials Registration Number 2,269 2,269 6.73% 3 0.13% 3 177.817E Shipping paper accessibility 2,150…...

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Process deviation indicators (i.e. alarms)

Imagine having a pressure vessel that has a MAWP of 300 psi and yet there is no high-pressure alarm before 300 psi is reached. How would an operator know he/she is approaching their consequence limit? As I wrote about earlier this year, a well-designed process will have both alarms – BEFORE the safe upper/lower operating…...

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Chemical Facility Anti-Terrorism Standards (CFATS): Ammonia (Anhydrous)

Any individual or facility that possesses 10,000 lb. or more or more of ammonia (anhydrous)—expected to be less than 10% water—must report their chemical holdings to DHS. DHS regulates security at high-risk chemical facilities under the Chemical Facility Anti-Terrorism Standards (CFATS) program (6 CFR Part 27).  CFATS ensures high-risk facilities have security measures in place to…...

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Worker fatally injured when struck by pipe during pressure test

Incident summary A worker was completing a pressure test on the coil tube connector. The worker was positioned over the well head and was inadvertently contacted in the face by the test pipe, sustaining fatal injuries. Sequence of events… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log...

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A robot, a conveyor, two different maintenance crews, and an amputation with no LOTO (OSHRC)

On July 31, 2016, a contract employee at an automobile manufacturing facility was replacing a motor on a robot on the first floor of the facility. While he did so, three maintenance technicians were performing a preventive maintenance inspection on a conveyor on the upper level of the facility. When the contract employee completed his…...

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Doing an MOC on changes to your ERT PPE can save you a lot of headaches and maybe a life!

For those who work and live in the world of Process Safety Management, the abbreviation MOC may make you and your colleagues cringe.  And when some “consultant” tells you that using the Management of Change (MOC) process for changes to our Emergency Response Equipment, especially PPE, you are probably thinking… SERIOUSLY?  I cant keep track…...

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Is combustible food dust subject to reporting under EPCRA Sections 311 and 312?

The definition of a “hazardous chemica” l under OSHA HCS includes “combustible dusts”. So, if the facility accumulates 10,000 lbs of dusts at any one time, it is reportable under Sections 311 and 312.  Facilities may want to consult FDA regulations to determine if certain food dusts would be covered under their regulations as food or…...

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