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PRCS Fatality (Crushed in Retort Machine)

A 24-year-old man was crushed when caught between a retort machine and a stack of empty racks carried by a shuttle entering the machine. The victim entered the retort machine to clear dropped food cups from the inside of the machine without locking out the retort, which is typical activity at this location for this…...

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PHMSA publishes its ERG Contact List

State Coordinators distribute ERGs ONLY to their State’s public response organizations. If you are not a public responder, click here for a list of commercial suppliers of the ERG2024. CLICK HERE… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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CSX Transportation Safety Culture Assessment Report

The FRA report is a shining example of how a CEO can impact the culture within an organization. CEO Joe Hinrich has made a huge impact at CSX in all aspects, but what he’s done for safety sets him apart. For the FRA to call his work out in their Cultural Assessment is unique across…...

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ELECTRIC VEHICLEFIRE STUDY (WA State STATE FIRE MARSHAL’S OFFICE)

Substitute Senate Bill 5812 (SSB 5812) called for the WSP to “conduct a study of electric vehicle fires reviewing the following: impacts to the environment and proximate residential areas and health impacts to responding firefighters; best practices for fire response; and best practices regarding cleanup and disposal efforts.” This legislative direction is an important complement…...

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Unsafe Cylinders Being Sold Online by Major Retailers to Consumers and HVAC Contractors (PHMSA SAFETY ADVISORY)

The Pipeline and Hazardous Materials Safety Administration (PHMSA) is issuing this safety advisory notice to request that consumers, retailers, shippers, and DOT-regulated entities ensure their cylinders containing hazardous gases are in compliance with the hazardous materials regulations (HMR; 49 CFR parts 171-180) by verifying their cylinders are marked in accordance with a DOT specification or…...

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EPA RMP GDC & EPCRA citations @ cheese manufacturing facility (NH3 & $178K)

The respondent was the owner or operator of the cheese production facility that used anhydrous ammonia in its refrigeration processes. Respondent was required to have a material safety data sheet for anhydrous ammonia under the Occupational Safety and Health Act of 1970, 29 U.S.C. § 651 et seq. , and its associated regulations. Respondent produced,…...

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High-hazard Group H occupancies

High-hazard Group H occupancies are characterized by a greater degree of explosion, fire, or health hazard than typical commercial and industrial uses. There is one common feature of Group H occupancies: they are designated as Group H because they contain excessive quantities of hazardous materials. Where the quantities of hazardous material stored or used in…...

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Safety Thought of the Week… Trevor Kletz on “Organizational Failures”

The accidents described in this chapter are not due to a fifth type of error. They are due to the failure of senior managers to realize that they could do more to prevent accidents. They are thus mainly due to lack of training, but some may be due to lack of ability and a few…...

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Prepping for maintenance can be as hazardous as the maintenance tasks

As we have discussed before, energy isolation in a process is VERY DIFFERENT than energy isolation in a manufacturing plant. And the work we do as part of achieving a Zero Energy State (ZES) is the evacuation of hazardous energy. And man, have I seen some hockey setups to evacuate serious hazardous materials! Here is…...

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6,000 pound NH3 release leads to $169K EPCRA/CERCLA citations

The respondent was an owner or operator of the ice manufacturing facility where anhydrous ammonia is used in the manufacturing of ice. Anhydrous ammonia, CAS #7664-41-7, has a reportable quantity of 100 pounds, as indicated in 40 C.F.R. Part 355, Appendix A. On July 27, 2023, at or about 4:34 a.m. CDT, a release of…...

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EPA RMP GDC citations @ manufacturing, packaging, and distribution facility (NH3 & $36K w/ a $97K SEP)

Respondent operated a manufacturing, packaging, and distribution facility that is located immediately across the street from a residential neighborhood, less than a half mile from a high school and several businesses, and approximately a mile from US. Routes 5 and 84 and the Connecticut River. At all times relevant to the violations alleged herein, the…...

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