Chemical Process Safety (PSM/RMP)

ANSI Z49.1:2012 Available for FREE Download (pdf)

In today’s business climate FREE info is hard to come by, especially from a recognized source.  But in the past few years, The American Welding Society (AWS) has provided their staple Hotwork Safety standard Safety in Welding, Cutting, and Allied Processes available for FREE download. For the past several years I have been pushing this…...

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Marsh 1974-2013, Large property damage losses in the Hydrocarbon Industry – 23rd Edition

Marsh’s 23rd edition of The 100 Largest Losses explores the largest property damage losses to impact the hydrocarbon extraction, transport, and processing industry, making it a valuable publication for risk professionals working across the energy sector. The information set out in this report is compiled from Marsh’s energy loss database, which holds almost 10,000 records…...

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Another MI learning opportunity with regard to corrosion in piping

This is another lesson’s learned regarding piping and its mechanical integrity. On October 6, 2011, an explosion and subsequent fire occurred in the Middle Distillate Unifiner (MDU) area at a Canadian refinery and injured 52 workers. This third party analysis of the piping involved and its failure mode paint an ugly picture of how improper…...

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Interesting PSM/RMP nuggets from the 12/11/14 Senate hearing on EO – IMPROVING CHEMICAL FACILITY SAFETY AND SECURITY

Reading through the opening comments from OSHA and EPA at this weeks Senate Committee hearing discussing Executive Order 13650 – Improving Chemical Facility Safety and Security offered us some very interesting insights as to what OSHA and EPA are doing and planning in their efforts to improve process safety.  Here are some of those that…...

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The fundamentals behind “line breaking”

My article earlier this year about line breaks on relief valve vent lines that are attached to a header/manifold got a lot of you to ask more questions about the practice of “line breaking” (or as some call it “process opening”).  I have tried to answer each question but thought it may be helpful to…...

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Christmas eve refinery explosion caused by frozen pipe (Technical Safety Authority of Saskatchewan Executive Report)

The Technical Safety Authority of Saskatchewan (“TSASK”) has finalized its investigation into the December 24, 2013, explosion at the Co-op Refinery Complex (“CRC”) in Regina. The investigation has concluded that a bypass line of Polymerization Unit 27 froze following a maintenance procedure.  The stress of the freezing process ruptured the bypass pipe.   Once the air…...

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Joint Full Committee Hearing – Oversight of the Implications of the President’s Executive Order on Improving Chemical Facility and Security Committee

Senate Committee on Environment and Public Works and The Committee on Health, Education, Labor, and Pensions Date: Thursday, December 11, 2014, 10:00 AM Place:  406 Dirksen Senate Office Building 12/12/14 – UPDATE on the hearing:… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Chemical Security Program Statistics as of November 1, 2014

The Department of Homeland Security (DHS) continues to strengthen security at the Nation’s high-risk chemical facilities through the Chemical Facility Anti-Terrorism Standards (CFATS) program.  Chemical Security Program Statistics as of November 1, 2014…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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What is a service class in Chlorine piping?

In the world of process safety, we live by our chosen and adopted Recognized and Generally Accepted Good Engineering Practice(s) (RAGAGEP) and when our HHC/EHS is Chlorine (Cl2) we turn to the Chlorine Institute and their “Pamphlets” for our needs.  And one of their most-used pamphlets is Pamphlet 6 – Piping Systems for Dry Chlorine. …...

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Testing for water in your Ammonia Refrigeration Process

A while back, I was participating in a PHA of a refrigeration process, and somehow, the discussion led to one that scared me a bit… collecting a liquid ammonia sample to test for water content.  The actual art of ammonia refrigeration not being my area of expertise, I had always reserved Bulletin No. 108. Guidelines…...

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Relief Devices and Condensers in NJ

One of the most common debates in the refrigeration industry is “do my condensers need relief protection”?  Everyone from OSHA to IIAR has chimed in with their positions.  But recently the SAFTENG team was doing some work in the great state of New Jersey and came across New Jersey’s State Code for refrigeration plants, which…...

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Interesting RV replacement schedule for PV’s holding NH3 in WI

This week, I began working on a process design review project for a client looking to build a facility in the state of WI. This facility will use Anhydrous Ammonia within the facility and SAFTENG was hired to ensure compliance with the design and installation/construction of their Anhydrous Ammonia process. As part of the project,…...

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