Chemical Process Safety (PSM/RMP)

Change(s) that REQUIRE a PHA revalidation AND RMP Update

There is some language in the EPA’s Risk Management Plan program requirements that tends to cause some confusion… The owner or operator of a stationary source shall revise and update the RMP submitted under §68.150 as follows: (5) Within six months of a change that requires a revised PHA or hazard review So when are we…...

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Interesting RMP Statistics – Where does your process rank?

NOTE: this data is a bit dated, but for those interested…An overview of some basic statistics derived from the RMP*Info database is informative and will help place more detailed assessments in context. As of this writing, the RMP*Info database contains information on a total of 14828 facilities containing 20210 chemical processes. Of these processes, 17529…...

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PSM Scenario Challenge – Response

Point -Counter Point PSM Discussion.  Below is my position and counter to “my opinion” is that of a friend who specializes in PSM for the refrigeration industry.  You can read his position at his website taocomplaince.com Scenario:  You have a freezer with racking. The racking inside this freezer needs to be replaced. You hire a…...

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Hotwork Safety

“Hot work” means work involving electric or gas welding, cutting, brazing, or similar flame or spark-producing operations.  Click “Read More” below to view and download the ppt…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Ammonia Gas Explosion

Explosion at Belle Vue: 2 injured between life and death Tuesday, September 27, 2011, 17:11 An explosion occurred this morning at the Belle-Vue brewery Leeuw-Saint-Pierre. Two people were seriously injured. Their prognosis is engaged. The leak was stopped. An ammonia leak occurred around 8:50 Tuesday when three workers from an outside firm conducted the dismantling of an old installation. ” The…...

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Use of High Visibility Vest in Safety Programs

Have you every walked up on a hotwork job and asked who is the fire watch, only to have five welders not even look up and point to each other? It happens, but there is a simple way to correct this behavioral problem – High Visibility Vests…. Membership Required You must be a member to...

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NFPA 30 offers some GREAT facility siting for NEW process vessels

Anyone involved with PSM/RMP knows about “facility siting” and all the attention it has gotten since the Texas City, TX incident in 2005.  Many companies struggle with this type of analysis, so I am passing along some great data that could be used during an expansion project at an existing facility or for a new…...

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Process Hazards Analysis and “Safeguards”

Over the past several years I have written many articles on the “safeguards” that get listed in Process Hazards Analysis.  In this article I want to focus our attention on the flaws that so many facilities are making in their PHAs.  Some facilities are really doing themselves an injustice by listing safeguards that have little…...

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“Operator Rounds” in a PSM/RMP Covered Process

In many chemical processes around the world, operators are making their rounds checking on those items that have been deemed “critical to process safety”.  These rounds usually include checking pressure, temperature, tell-tale gauges, tank levels, heat tracing, taking samples, etc.  But in many instances involving these checklists, one item is painfully obvious after an incident–…...

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NH3 Unloading Incident (30 Tons Release)

Ever wondered what 10-15 tons of Anhydrous Ammonia looks like when it is released from a busted hose during unloading?  Wondered how big would the cloud be?  How dense is the cloud?  Does the cloud rise or fall to the ground?  Well here are some great shots showing us all these things…. Membership Required You...

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ASME B31.5 Pressure Testing and Leak Testing Requirements for Ammonia Refrigeration Processes

2015 UPDATE: Some of my refrigeration PSM buddies reminded me that the industry now has its own RAGAGEP for piping installation, ANSI/IIAR 4-2015, Installation of Closed-Circuit Ammonia Refrigeration Systems.  I do applaud the IIAR for their work in establishing this ANSI standard for the industry, but for those so happy to “correct me” I like to point…...

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AMMONIA SPILLS IN WISCONSIN 1993-2009

Some interesting data put together each year by the Wisconsin Department of Public Health Services.  2009 is the most recent update to their data.  Here are the summaries: Since 1993, Wisconsin has had 768 uncontrolled ammonia releases, representing approximately 45 releases per year. 445 (58%) of Wisconsin’s ammonia releases involved refrigeration systems. A total of 302 people have sustained injuries as…...

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