Flammable Liquids

SPLASH FILLING Hexane leads to explosion (European Process Safety Centre (EPSC)

This is an EXCELLENT 1-page Alert on the hazards of “Splash filling” non-conductive flammable liquids.  SPEED MATTERS, as does process design! To read more on handling non-conductive flammable liquids CLICK HERE… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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SPLASH FILLING Hexane leads to explosion (European Process Safety Centre (EPSC) Read More »

Improper Grounding Faulted in 2019 Ethanol Tank Explosion

              The report said an abnormal flow of electricity occurred as a result of “improperly grounded equipment” in the roof area of the tank, a static discharge or ignition charge in the tank was the “most probable cause of ignition” in the October 15, 2019 incident.  The tank’s roof…...

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A vaneometer is a MUST have for storage, use, dispensing, mixing and handling of flammable liquids

This is a very high-tech and expensive VaneometerTM.  I am kidding, it is only around $40 and it may be one of the simplest safety devices we will ever use.  But don’t let the price or simplicity fool you – it is an ABSOLUTELY CRITICAL device for those of you that have ventilation systems, especially…...

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A vaneometer is a MUST have for storage, use, dispensing, mixing and handling of flammable liquids Read More »

How much liquid Acetone does it take to create a flammable atmosphere inside a 55-gallon drum?

Years ago, WorkSafe British Columbia (BC) put out a really nice video about a fatality caused by a worker welding on a used Acetone Drum.  Although the video states the drum is a 44-gallon drum, it is in fact a 55-gallon drum.  44 imperial gallons is equal to 52 US gallons – which we call…...

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How much liquid Acetone does it take to create a flammable atmosphere inside a 55-gallon drum? Read More »

Flow Velocities and Flammable Liquids

The major hazard involved with transferring flammable liquids is static build-up due to charge separation with the potential for discharge resulting in fire and subsequent loss of containment. Certain non-polar liquids can be charged while flowing through piping. Detectable and hazardous charges must be expected if the specific resistance of the liquid exceeds 108 ohms…....

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Hexane spill made it to the sewer (Louisville, KY 1981)

I studied this incident closely while at MSU and I have never forgotten the dramatic images of what 18,000 gallons of a flammable liquid can do in a sewer! On Feb. 13, 1981, at 5:16 a.m. a series of explosions occurred in the sewer lines of  Louisville, KY. The explosions happened after a soybean extraction…...

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Ventilation requirements for flammable liquid processing areas (NFPA 30, 2021)

Enclosed processing areas (vs. outside and open processing areas) that are handling/using the following, shall be ventilated at a rate sufficient to maintain the concentration of flammable vapors within the area at or below 25% of their lower flammable limit (LFL). Class I flammable liquids or as OSHA calls them Category 1/2 flammable liquids, Class II…...

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Ventilation requirements for flammable liquid storage areas where dispensing is conducted (NFPA 30, 2021)

Liquid storage areas where dispensing is conducted must have either a gravity ventilation system or a continuous mechanical exhaust ventilation system. If the dispensing involves Class I liquids (e.g. Category 1 & 2 liquids per OSHA terminology) mechanical ventilation is the ONLY acceptable option.  Regardless of the type used there are some FUNDAMENTAL requirements that…...

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NFPA 30 (2021) adopts a scheme based exclusively on the liquid physical state and property (i.e., the liquid flash point)

For the 2021 edition of NFPA 30, the committee introduced a sweeping change in the classification scheme for liquids. The term ignitible liquid has been introduced to initiate a process whereby the terms flammable liquid and combustible liquid are no longer used. This causes the requirements in NFPA 30 and other codes and standards to…...

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NFPA 30 (2021) adopts a scheme based exclusively on the liquid physical state and property (i.e., the liquid flash point) Read More »

Static electricity ignites acetone vapors and destroys barge (NTSB)

The National Transportation Safety Board determines that the probable cause of the explosion aboard the barge IB1940was the company’s incomplete procedures that did not incorporate the safety instructions included in the Facility Operations Manual regarding the electrical bonding of air movers to barges, resulting in an unbonded air mover being operated in a cargo tank…...

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Windshield Washer Fluid contains methanol (some now use ethanol)!

WELDING on USED drums! At 12:00 p.m. on November 5, 2019, Employee #1 was making a small spot weld on a piece of metal. He was performing the weld on a drum of that contained flammable windshield washer fluid. There was an explosive reaction, and the cover of drum hit the employee’s face. Liquid splashed…...

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Grounding grids for emergency transfers of flammable liquids

Back in my HAZMAT days, we did a lot of transfers from damaged containers to proper containers to mitigate the release of hazardous materials.  When the HAZMAT was a flammable liquid, we oftentimes had to construct our own grounding grid.  This was more than not a massive challenge for us as we did this all…...

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