Lockout Tagout

Periodic Inspections

Due to the significant risks associated with inadequate energy control procedures and the failure to properly implement effective energy control procedures, section 1910.147(c)(6)(i) REQUIRES that periodic inspections be performed AT LEAST ANNUALLY (based on twelve-month intervals) to VERIFY that the procedures are adequate and they are being properly applied OSHA believes that these periodic inspections…...

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LOTO Training Requirements

OSHA’s performance-oriented LOTO training program requirements, as detailed in §1910.147(c)(7), were developed to provide employer flexibility and deal with various workplace conditions. The specific training material will vary from workplace to workplace and even from employee to employee within a single workplace, depending upon: the complexity of the machine or equipment and the procedures, the…...

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Shift or Personnel Changes

The employer must ensure that specific procedures are implemented during shift or personnel changes to provide a continuity of lockout or tagout protection throughout this transition period. This assurance usually involves action by the authorized or supervisory employee (Primary Authorized Employee) responsible for coordinating affected workforces and maintaining LOTO protection. See §§ 1910.147(c)(4)(ii)(C) and 1910.147(f)(4)…....

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Verification of ZERO ENERGY STATE (ZES)

Verification by the authorized employee that the previous steps of the procedure have effectively isolated the machine or equipment must be done prior to starting the servicing or maintenance work.  The authorized employees need to verify that: the machine or equipment has been turned off or shut down properly; all the energy-isolating devices were identified,…...

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Tagout and Full Employee Protection (e.g. Tag Plus)

LOCKOUT is a more effective means of ensuring the de-energization of equipment; it is the preferred method because lockout-based safety programs are less susceptible to human error, and tagout devices have INHERENT PHYSICAL LIMITATIONS. Therefore, if the energy isolating device is capable of being locked out, the standard requires LOCKOUT unless the employer can demonstrate…...

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Can ALL your LOTO Training needs be met by On-Line Training?

The short answer is NO…UNLESS your online training is SPECIFIC to your workplace, LOTO written program, and machine energy isolation procedures… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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LOTO on Chemical Process and Piping Systems

The Control of Hazardous Energy (lockout/tagout) standard regulates the servicing and/or maintenance of chemical process systems and associated piping, even though the energy sources (e.g., chemical and thermal energy) and control methods used in process hazards management are somewhat different from those encountered with machinery and mechanical equipment. Typically, the procedural steps required for the…...

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Does your LOTO program contain “enforcement” procedures?

One of the most overlooked LOTO program requirements is the “Means to Enforce”. OSHA regulations state the following about procedures to enforce the program…… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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GREAT LOTO Cartoon (VIDEO)

I need to put a disclaimer on this one…this video is from Canada. Although their LOTO principles are the same as OSHA’s, you must refer to your country’s LOTO standards to ensure your facility complies with the applicable regulations. If your country does not have OHS standards, you should consider adopting some for your facility,…...

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Lock out. It takes just seconds to lose a limb (VIDEO)

Sawmill Accident Investigation. This slide show describes two accidents, each where a worker lost a limb following an improper lockout…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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FALSE Sense of Safety…using interlocks in Lieu of LOTO!!!

Those of you that get my Incident Alerts or participate in the Safety Engineering Network Linked In Forum have seen the recent accident that involved a 61-year-old supervisor with over 40 years of experience at the plant which was killed when he entered a plastic molding press using an “open door” that was “interlocked” and…...

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