Lockout Tagout

Crushed by and caught-in between machinery (TN-OSHA)

A 54-year-old male employee was fatality injured while cleaning the de-stacker area of the mogul machine in the gummies department when he was crushed between a tray of product, and the frame of the de-stacker mechanism of the mogul machine. The mogul machine would become obstructed during the day with falling and shifting gummy trays,

Caught in Auger Fatality (TN-OSHA Inspection)

A 38-year-old male was fatality injured when his arm, and upper body was pulled into an operating auger as he leaned over the catwalk railing to clean, and sanitize a poultry processing chiller tank. The victim, along with other employees, were cleaning, and sanitizing the reverse flow, cold water chillers in a poultry processing plant.

Did you know that almost every single energy isolation REQUIRES a WRITTEN ENERGY ISOLATION CONTROL PLAN

So does every single energy isolation REQUIRE a written procedure/plan that identifies the types of energy, their magnitude, the means used to isolate them, and the means used to verify zero energy state (ZES)?  YES… there is ONLY ONE (1) special exemption that excuses us from having a task-specific isolation procedure/ plan, and that exemption

For goodness sake – LOCK IT OUT people! (Willful w/ $70K)

This week OSHA issued a willful violation for Lockout/Tagout (LOTO) deficiencies involving a spray dryer absorber (SDA) at a power generation plant.  What is shocking is the fact that a 46-year-old worker lost four (4) fingers on his right hand in the December 2015 accident. During the course of its investigation into the December 2015 accident, OSHA

Even in “complex energy isolations” we MUST include specific procedures to VERIFY ZERO ENERGY of EACH isolation point (OSHRC)

This was a significant decision by the OSHRC as it answered the debate… do isolation plans associated with complex energy isolations need to include the means to verify Zero Energy State (ZES) for each isolated source?  There answer… YES, and it MUST be DOCUMENTED in the isolation plan/worksheet.  The refinery’s arguments that the means to

OSHA grants permanent LOTO variance

WARNING!  This variance applies ONLY to Nucor Steel Connecticut Incorporated at its Wallingford, CT facility and the SPECIFIC TASK listed. It can NOT be adopted by anyone else or any other workplace (NOT even another Nucor facility) in any fashion whatsoever.   This information is being shared for INFORMATIONAL PURPOSES ONLY as OSHA allows the use

LOTO Accident Data from OSHA’s Preamble

Some interesting, yet very DATED data, regarding LOTO accidents.  This was from OSHA’s preamble when they tried to justify the need for the Control of Hazardous Energy Standard.  TABLE III – ACTIVITY OF TIME OF ACCIDENT and TABLE IV – CIRCUMSTANCES OF INJURIES are VERY TELLING and still reflect the LOTO accidents we see today. 

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