At 2:30 p.m. on August 28, 2019, employees were removing a flange blank on caustic liquid pipeline that was supposed to be evacuated but wasn’t. The employees were sprayed with caustic liquid and suffered chemical burns to their face and eyes. Two of the employees required hospitalization for treatment and three others were injured but…...
Three (3) workers were exposed to hydrogen sulfide (H2S) while cleaning a chemical pit at a company, leaving two dead and one hospitalized. Two (2) workers died, and a third was rescued…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...
A contractor was injured and evacuated after a gas release incident on an offshore facility in the Gulf of America. The incident occurred while a contract employee was performing maintenance on an E-body control valve on a six-inch gas line. BSEE’s investigation found that residual pressure estimated at 128 psi inside the six-inch gas line…...
At 10 p.m. on 3/19/18, an employee, 34, and coworker were performing preventative maintenance on a chlorine gas system used in a water filtration process. The employee and coworker were removing, and reinstalling, a flange with a black Teflon rubber gasket. They were working in a 48-foot long, 24-foot wide, and 6-foot tall crawl space…...
Employee #1 was mixing an automobile cleaning solution, which required that several chemicals to be added to a mixing tank. He would first weigh out the appropriate amount of a chemical and then use a chemical transfer pump to move it into an empty drum until the desired amount (by weight) was obtained. This task…...
We have discussed the pros and cons of pressure testing/leak testing piping. Code requires the test to be Hydrostatic Test; but if there is a legitmate issue with doing a hydrostatic test, then we can use the pneumatic test method. But we MUST realize the catastrophic/fatal hazard of pneumatic testing. For example,… Membership Required You...
ASME PCC-3 guides the preparation and implementation of a risk-based inspection plan. Flaws identified during inspection plan implementation are then evaluated, when appropriate, using the procedures provided in API 579-1/ASME FFS-1, Fitness-for-Service. If it is determined that repairs are required, guidance on repair procedures is provided in ASME PCC-2, Repair of Pressure Equipment and Piping…....
On January 30, 2025, Employee #1, 27, was working at a trailer truck wash business and had been subcontracted to clean out a trailer tank using a water hose. The business specialized in washing out livestock haulers. Employee #1 entered the tank to continue cleaning. A coworker noticed Employee #1 lying on his side at…...
At 8:15 a.m. on January 30, 2025, Employee #1, 51, was replacing burst panels on the bucket conveyor when a flash fire occurred as the top burst panel was removed. Employee #1 was struck by the flash fire and died from the injuries sustained by the flash fire. OSHA issued a 5(a)(1) citation for using…...
This debate seems never to die, and I keep adding more examples to make my point crystal clear… When pressure- and leak-testing piping, we are to use the Hydrostatic Method rather than the Pneumatic Method. ASME provides three (3) specific situations in which we can use Pneumatic Testing instead of Hydrostatic Testing. And these exceptions…...
A plant worker died following an exposure to hydrofluoric acid at a chemical plant in St. Gabriel. Two workers with burns were taken from the plant to a hospital where one of them died during surgery. company statement: (scrubbed by me)… Membership Required You must be a member to access this content.View Membership LevelsAlready a...
North Carolina is an OSHA-approved State Plan that covers both private and state and local government workers. With certain exceptions, the N.C. Department of Labor (NCDOL) adopts federal OSHA standards verbatim. Standards information and activity provides the status of the Occupational Safety and Health (OSH) Division’s adoption of federal standards and compliance dates. When OSH…...
