Safety Info Posts

Culture can be best understood as… “the way we do things around here”

The HSE Advisory Committee’s definition of safety culture is: An organization’s safety culture is the product of individual and group values, attitudes, perceptions, competencies, and patterns of behavior that determine the commitment to, and the style and proficiency of, an organization’s health and safety management.”  A safety culture builds slowly, but behaviors are influenced quickly

Safety Management 101 – Tips for Sr Management

Here are some FREE and straightforward Safety Management 101 items for your organization’s senior management. These could be applied to a facility’s senior management or at a corporate level. 1) Organizations MUST commit sufficient resources to identify and provide the minimum personnel levels (NOT just safety teams) to manage and address the risks they face.

Culture of reporting and LEARNING from our mistakes

An organization that listens to and learns from its people is constantly improving and understands that mistakes, errors in judgment, and the need to adapt are normal.  Organizations should listen to and support their personnel by promoting a culture that: When an organization is listening and learning in relation to safety, the following are true:

Scrubber under N2 blanket kills entrant

On February 19, 2015, employees were to perform a preventive maintenance inspection inside of a scrubber, which is maintained free of oxygen using a nitrogen blanket. When the designated attendant could not find the entrant employee, other employees searched for him. The entrant employee was found inside the scrubber (a metal tube) where he had

Improper “cleaning” of the process leads to 16 workers being treated and released (bromo acetone and hydrogen bromide)

The process in progress at the time of the event was the manufacture of methatrexate, an anti-cancer drug. Shortly after employee #1 began to draw bromine liquid into the supposedly clean and empty charging pot, he heard a hissing sound. He then saw a purple haze spewing out from under the lid of the pot.

Lack of Training and Poor labeling of Emergency Shutdown Button, and an altered excess flow valve leads to serious event

When we use the phrase “cascading failures,” this event is nearly a perfect example.  1) A gas station employee attempted to fill a propane tank without the required training. This led to the uncontrolled release of approximately 1500 liters (396 gallons or 1,600 pounds) of liquid propane and evacuated nearby homes. 2) When the staff

Failure to PROPERLY pressure test, leak test, and purge gas lines after testing leads to NG explosion @ fruit orchard

An explosion occurred inside a mobile trailer containing five (5) gas-fueled clothing dryers at a fruit orchard and processing facility. The blast caused damage to the building, and the facilities manager, who was inside when it took place, received burns and contusions. In 2019, the gas-fueled clothing dryers were installed and converted from natural gas to

Is Caustic (NAOH) in your Line/Equipment Opening SWP? ($121K in OSHA citations)

During my time in the process industry, we usually had a “caustic scrubber” attached to our PSM/RMP covered process(s).  This meant this scrubber was “part of” the covered process.  I get a lot of pushback regarding covering “safety critical utilities” that are in place to either PREVENT, PROTECT, or MITIGATE an event from the covered

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