Safety Info Posts

EPA’s Risk Management Program Safer Communities – Root Cause Analysis

EPA is proposing to require all facilities with Program 2 and 3 processes to conduct a root cause analysis as part of an incident investigation for an RMP-reportable accident as defined under 40 CFR 68.42. This includes requiring the root cause analysis to include specific elements, requiring the use of a recognized investigation method, and…...

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EPA’s Risk Management Program Safer Communities – Safer Technologies and Alternatives Analysis (STAA)

EPA is proposing a requirement in 40 CFR 68.67(c)(9) for some Program 3 regulated processes to consider and document the feasibility of applying safer technologies and alternatives as part of their PHA. This requirement applies to petroleum and coal products manufacturing processes (classified in NAICS code 324) and chemical manufacturing processes (NAICS code 325) that…...

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EPA’s Risk Management Program Safer Communities – Facility Siting

The location of stationary sources, and the location and configuration of regulated processes and equipment within a source, can significantly affect the severity of an accidental release. The location of the stationary source in relation to public and environmental receptors may exacerbate the impacts of an accidental release, such as blast overpressures or concentrations of…...

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EPA issues RMP citations @ frozen foods processing facility (NH3 & $100K)

Respondent is the owner and operator of a frozen foods processing facility that includes anhydrous ammonia storage tanks, valves, piping, compressors, freezer tunnels, and other buildings, structures, equipment, installations, or substance-emitting stationary activities from which an accidental release of anhydrous ammonia may occur; which belong to the same industrial group; which are located on one…...

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EPA’s Risk Management Program Safer Communities – Power Loss

Whether caused by a natural hazard or some other event, power loss at hazardous chemical facilities can lead to a variety of negative impacts. Pumps and compressors may stop running, stirrers may quit mixing, lights may go out, and instruments and controls may malfunction. These equipment outages can lead to tank overflows, runaway chemical reactions,…...

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EPA’s Risk Management Program Safer Communities – Hazard Evaluation Amplifications

A hazard evaluation is defined as the identification of individual hazards of a system, determination of the mechanisms by which they could give rise to undesired events, and evaluation of the consequences of these events on health (including public health), environment, and property. These evaluations often use qualitative techniques to pinpoint weaknesses in the design…...

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Risk Management Program Safer Communities by Chemical Accident Prevention Proposed Rule

On August 18, 2022, EPA signed the Safer Communities by Chemical Accident Prevention (SCCAP) rule, which proposes revisions to the Risk Management Program (RMP) to further protect vulnerable communities from chemical accidents, especially those living near facilities with high accident rates. The proposed rule would strengthen the existing program and includes new safeguards that have not…...

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Ammonia leak at an industrial food processing facility results in 2 injured

Two workers received 1st and 2nd-degree chemical burns after an ammonia leak at a food processing facility. An employee of the facility attempted to isolate the auto-purger and turn it off but was exposed to ammonia. A refrigeration technician then entered the mechanical room wearing a short-sleeve t-shirt and received chemical burns. One individual received…...

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Alabama Plastic company charged in worker’s death

The Justice Department and the U.S. Attorney’s Office for the Northern District of Alabama announced criminal charges today in a case involving willful violations of Occupational Safety and Health Administration (OSHA) standards that led to a worker’s death. The charges involve an Aug. 16, 2017, incident at an Alabama plant in which a worker was…...

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EPA issues RMP GDC citations @ flammable liquids warehouse (flammable liquids & $109K)

Respondent engages in chemical warehousing and storage activities at the Facility. The Warehouse comprises more than 200,000 square feet of space. It is used, in part, for storing hazardous materials, including, without limitation, flammable liquids and other extremely hazardous substances that may be toxic, reactive, flammable, volatile, or corrosive as stored in the Warehouse…. Membership...

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New HSE Shared Research project on Corrosion Under Insulation – can you contribute to this important research? (UK’s HSE)

 Ruptured pipe due to corrosion under insulation Corrosion Under Insulation (CUI) is prevalent in major hazard plants both on and offshore, including nuclear and chemical plants, oil refineries, and offshore installations…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Rules, Rules, everywhere there are Rules

In our profession, we live and sadly die by rules.  Whether they are government regulations or company rules, unfortunately, our profession and our approach to safety were based on compliance with these rules.  Luckily, by the time I came around in the early 1990s, we saw a serious shift in the chemical process industry with…...

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