Safety Info Posts

Full-scale shell impact test of a dot-113c120w9 tank car filled with liquid nitrogen

On May 14, 2022, the Federal Railroad Administration (FRA) conducted a full-scale shell impact test (Test 13) of a DOT-113C120W9 (also identified as DOT-113) specification tank car at the Transportation Technology Center (TTC) in Pueblo, CO. This test was the final impact test in a planned series of four. A DOT-113 is a double-walled tank…...

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And we’re the slow pokes (Hearing Protection)

How many times have you paused before entering a high-noise area to put in your hearing protection, only to get strange looks like, “WTH is taking you so long?” Most workers and even a fair amount of safety professionals do not understand the “subtract 7” approach when performing the attenuation evaluation.  The “subtract 7” approach…...

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My take on “Psychological Safety” and BBS

I have been preaching one simple approach to safety management my entire career after having learned it from the master himself… Claude Bloom.  BALANCE is the KEY.  There is no one magical approach to managing safety in the workplace.  These days the big catchphrases are HOP and Psychological Safety.  I am a believer in both…...

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The Journey to a Culture of Safety

This is my “high-level” presentation to management teams on what the journey will look like and the effort it will take.  It is one thing to say “we want to be world-class” vs. what it will take to get there AND stay there.  Heck, I have yet to find a management group that could collectively…...

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Why the PRCS standard begins when any part of the body breaks the plane

At 2:00 p.m. on October 12, 2021, an employee was working on top of a fermentation tank (a confined space), preparing to install a spray nozzle and attach it via a hose to the pump-over riser to begin a pump over. The employee opened the fermentation tank and was found lying on the platform with…...

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A Trash Compactors is PRCS

At 1:00 p.m. on December 16, 2021, an employee was retrieving a waste drum that had fallen into a trash compactor. While the employee was inside the compactor, the waste company attempted to remove the compactor, and the employee was unable to exit. The employee suffered crush/contusion injuries from the waste compactor and was hospitalized,…...

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Using LPG Torch inside silo (Flash Fire fatality)

At 4:45 p.m. on December 3, 2021, an employee was using a propane torch to loosen asphalt from the ejection chute of a silo while cleaning the chute. A flash fire occurred at the opening of the chute, striking the employee. The employee incurred 3rd-degree burns on 65% to 75% of his body, a broken…...

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Administrative control weaknesses (PIT vs Worker)

At 4:30 a.m. on December 31, 2021, two employees were walking in a Powered Industrial Truck (PIT) traffic area when an Electrical Tow Motor struck them. The employer established a PIT traffic only during dispatching hours between 4:00 a.m. and 5:00 a.m., which is enforced by posting a supervisor to stop foot traffic. The facility…...

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Paint thinner and open flame heater

At 1:30 p.m. on December 27, 2021, two employees worked in spray painting operations on a ship. At some point, the hose line was clogged with debris and paint material. The employees poured paint thinner into the hose to attempt to clear the clog. Employee #1 held the hose line while Employee #2 regulated the…...

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EPA issues RMP/EPCRA citations @ frozen foods processing facility (NH3 & $100K)

Respondent is the owner and operator of a frozen foods processing facility that includes anhydrous ammonia storage tanks, valves, piping, compressors, freezer tunnels, and other buildings, structures, equipment, installations, or substance-emitting stationary activities from which an accidental release of anhydrous ammonia may occur; which belong to the same industrial group; which are located on one…...

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Understanding your decisions and the risks

As one of my favorite authors said in his book “Risk Makes Sense”… Remember that the biggest danger in risk assessment is not the threat itself but the mind space of the person who overlooks, underestimates, ignores, or is perhaps deluded in their assessment of that risk.Dr. Robert Long, Risk Makes Sense If you have…...

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