Safety Info Posts

[My Safety] Thought of the Week… the SIF approach

If your team is focused on an event’s probability or likelihood, you’re NOT doing SIF! The Serious Injuries and Fatalities (SIF) model is intended to IDENTIFY events that have opportunities to cause life-altering injuries and death. And yes, most of these will (hopefully) have LOW frequencies/probabilities. So, to justify NOT responding to these LOW frequency…...

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[My Safety] Thought of the Week… the SIF approach Read More »

Safety Thought of the Week… Barrier/Controls/Safeguards Management

The purpose of barrier[/controls/safeguards] management is to make the kind of implicit controls explicit:  to be clear about exactly what controls are relied on to prevent incidents, to understand their characteristics, to have an understanding of how reliable they can be expected to be, and to know what needs to be done to ensure the…...

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Line Break gone bad (Cl2 cylinder change)

Eight people, including five (5) contract workers and three (3) fire service personnel, were admitted to the hospital after they inhaled chlorine gas following a leakage at a water treatment plant…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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EPA RMP citations @ chlorine, bleach, and hydrochloric acid facility (Cl2, H2, HCL & $264K w/ $363K SEP)

Respondent operated a facility (the “Facility”) to manufacture chlorine, bleach, and hydrochloric acid. Respondent produced, used, or stored more than 2,500 pounds of chlorine at the Facility and was subject to the requirements of CAA § 112(r)(7). Respondent produced, used, or stored hydrogen at the Facility and was subject to the requirements of CAA §…...

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EPA RMP citations @ chlorine, bleach, and hydrochloric acid facility (Cl2, H2, HCL & $264K w/ $363K SEP) Read More »

Differences between a H-2 and H-3 occupancy

In terms of Fire and Building Codes, we have five (5) recognized areas associated with handling hazardous materials. We refer to these high-hazard areas/occupancies as “Group H”.  High-hazard Group H occupancy includes, among others, the use of a building or structure, or a portion thereof, that involves the manufacturing, processing, generation or storage of materials…...

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“Normal venting” for aboveground tanks

During a recent design review, we encountered some questionable “normal breathing” designs. I have always used the simplest of tests to ensure the tank has ADEQUATE venting during filling and emptying. Although OSHA allows the designer to use API 2000 (1968) or “other accepted standards,” the simplest test is that the VENTING capability MUST be…...

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Condensing water vapor creates a vacuum, destroys tank

“We were doing some cleaning at the end of yesterday. I boiled some water in the HLT to pump through the heat exchanger. At the end of the day, there were 40-50 gal left in our 3bbl HLT. I turned off the heat and went home for the night. The next morning, I came into…...

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Condensing water vapor creates a vacuum, destroys tank Read More »

Implosion of ISO container during transfer (Vent valve NOT opened)

An ISO container, partly filled with Monoethylene Glycol (MEG), imploded on the back deck of a ship, spilling around two cubic meters (528 gallons) of MEG onto the deck and to sea and causing unrepairable damage to the tank itself. There were no injuries. The tank was a 26-cubic-meter tank containing ten cubic meters (6600…...

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Implosion of ISO container during transfer (Vent valve NOT opened) Read More »

OSHA PSM citations @ Food plant (NH3 & $394K)

OSHA has again found a large food manufacturer with a history of hazardous workplace safety practices in violation of dozens of safety and health hazards. The producer of glass-pack, canned, frozen, refrigerated, freeze-dried, and snack food products under it’s brand, as well as other private labels, also operates eight other manufacturing plants, including five in…...

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OSHA PSM citations @ Food plant (NH3 & $394K) Read More »

When do I need to consider desinging and managing an area as a HAZLOC?

One mistake many businesses make is their assumptions about how their flammable liquids will behave once they are outside of their primary containment.  I have seen companies spend millions of dollars to classify an area as a HAZLOC when it was not even close to being necessary, and I have seen some PSM businesses claim…...

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When do I need to consider desinging and managing an area as a HAZLOC? Read More »

Just because you won’t be working in a flammable atmopshere, it may still be TOXIC

I will again reference my 30 years of teaching emergency response courses and the surprising lack of hazard awareness so many “certified technicians” lack.  The one that get a lot of attention is the relationship between TOXIC and PHYSICAL hazards when the HAZMAT is both toxic and flammable.  I have shared many tips over the…...

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Just because you won’t be working in a flammable atmopshere, it may still be TOXIC Read More »

Why does OSHA use 10% LEL to define a HAZ ATM within a PRCS?

One of the top questions I get via SAFTENG and in my PRCS or Hazardous Atmospheres training courses is… Why did OSHA use 10% LEL to define a hazardous atmosphere? There is an official and logical reason, both of which should be understood. First, the “official” reason:… Membership Required You must be a member to...

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Why does OSHA use 10% LEL to define a HAZ ATM within a PRCS? Read More »

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