Safety Info Posts

Guidelines for Ammonia Refrigeration Plant Equipment Integrity Programs (TSBC Draft #2)

Following the release of the Fernie Incident Investigation Report Technical Safety BC developed new ammonia refrigeration industry maintenance guidelines to support facility owners and refrigeration professionals with implementing the report recommendations. The purpose of these guidelines is to provide ammonia refrigeration plant owners and operators with guidance and basic information about the development, documentation, and…...

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Anhydrous Ammonia Tank Failure – South Africa 1973, Detailed report on a major disaster in a fertilizer plant

On July 13, 1973, at a fertilizer plant, one of four 50-ton (metric) pressure-storage tanks (horizontal bullet type) failed. The failure resulted from brittle fracture of a dished end. No specific source of cracking, or a “triggering incident” was identified. An estimated 30 ton of anhydrous ammonia was released, plus another 8 ton from a…...

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A 3rd Catastrophic Failure of a NH3 Refrigeration pressure vessel

I am trying to get the details behind this one.  I do know it was a vertical vessel inside an engine room.  it failed, catastrophically, and did considerable damage inside the engine room as well as off-site.  No off-site injuries or damage (other than the grass in the median of the road where it came…...

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Managing your Hearing Conservation Program records and activities

As I have said before, these OSHA “Approval of Information Collection (Paperwork) Requirements” request for comments is such a nice summary of what we have to do to just meet OSHA minimums and properly manage some of our programs.  So many non-safety managers have no idea what their safety professionals do day-to-day, so I like…...

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OSHA’s position on minimum 1st aid training, certification, 1st Aid kits, and response times

OSHA does a nice job explaining to the Department of Homeland security what the Fist Aid requirements in General Industry, Construction, and Maritime industries are in this 2019 LOI.  They also reiterate when a facility would need an in-house first aid team vs. relying on the local FD/EMS services.  This letter also explains the CONTENT…...

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Line Break gone BAD (Phosgene)

At 2:30 p.m. on September 13, 2010, Employee #1, Employee #2, and Employee #3 were tasked with the dismantling of a scaffold level within a phosgene containment dome. During their dismantling work, at approximately 80 feet above the ground, alarms specific to phosgene gas were triggered. The process within this Dome was the manufacturing and…...

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What RMP information will be available to the public under the new RMP Reconsideration Final Rule

Under the final RMP Reconsideration rule, members of the public can continue to obtain access to RMPs through three different means: Read-only access to the full version of facility RMPs at reading rooms by appearing in person at a Federal reading room; Read-only RMP access directly from the local emergency planning committee in the location…...

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RMP Reconsideration Final Rule is FINAL as of November 20, 2019

On November 20, 2019, EPA finalized changes to the Risk Management Program (RMP) Reconsideration final rule to better address potential security risks, regulatory consistency and reasonable consideration of costs. The changes are intended to promote better emergency planning and public information about accidents and maintain the trend of fewer significant accidents involving chemicals regulated under…...

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ANOTHER fatality from welding on Tanker Truck with vapors

This one occurred in South America but due to the sheer power of this event, I am sharing with the SAFTENG membership.  The worker was thrown over 650 feet and of course, perished in the accident.  Its the same old story… tanker starts to leak – they take to a repair shop for repair –…...

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Another CATASTROPHIC FAILURE of a Ammonia Refrigeration vessel (150-gallon Vessel @ chicken slaughterhouse)

We have had another catastrophic failure of a pressure vessel used in an ammonia refrigeration process and this time we caught it on camera.  The event occurred last week and unfortunately, I have not heard of any causes or if anything special was happening within the process when this failure occurred.  This picture shows us…...

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Respiratory Protection Program and Records Retention

For those of you who are SAFTENG members and manage a Respiratory Protection program, this is NOT news to you, as we have discussed this many times before, and if you have been to my 1.5 Day Respiratory Protection Administrator course, you got this beat into your head!  But for those less fortunate, here is…...

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For the love of life… LABEL your vessels that utilize an inert gas!

We are all accustomed to labeling our process vessels/tanks with the contents; many of us that operate batch processes even use some specialized labeling and cross-referencing hazard data based on the batch being run.  But one item too many of us fail to identify within a vessel is the use of an inert purging/blanketing gas…...

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