Safety Info Posts

2015 Tanker Entry practices… Just SAD that so many have no idea! (Video)

This video was one of my “Video of the Week” videos from years ago, but since I get so many request for it I posted it in the PRCS section…. Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log in here...

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Line Break Gone Bad (Flammable Liquid)

At 3:00 p.m. on January 11, 2018, an employee was working with two coworkers with clearing a blockage in the product discharge system in the Polypropylene Unit. The employee and coworkers opened the process piping at a sample catching location and a flash fire occurred. The employee who made the line opening received first and…...

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Robots cage, Door interlock, LOTO and cleaning contractor

The company retained a contractor to provide industrial cleaning services at the plant. An employee of the cleaning service was working alone, cleaning the area around various injection molding machines. The worker approached the robot cage at an injection molding machine, intending to enter for cleaning purposes. Two robots located inside the cage pick, trim…...

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Fire aboard Cargo Ship Chipolbrok Moon (Hot Work Lessons Learned)

​On May 23, 2018, at 0010 local time, a fire was detected in a cargo hold on board the cargo ship Chipolbrok Moon while moored at the Industrial Terminal West in Greens Bayou in the Port of Houston, Texas. Some of the vessel’s 24 crewmembers had completed hot work in that space about 25 minutes…...

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Welding on used containers fatal explosion

At approximately 10:00 a.m. on May 25, 2018, three employees were working for a firm that disposed of waste and operated solid waste landfills. They were working at an oil and gas site. Three tanks were being decommissioned. They had been assisting in containing a spill during the decommissioning. The tanks were moved from the…...

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The dangers of handling breathing air cylinders (FACE #F2018-10)

On June 24, 2018, a 33-year-old male career part-time fire fighter (Fire Fighter 2) died after being struck in the head by a pressurized compressed-air self-contained underwater breathing apparatus (SCUBA) cylinder. Fire Fighter 2 was working his regular shift at Station 22 and was assisting Fire Fighter 1 and an off-duty captain with the inspection…...

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EPA EPCRA citations @ food plant after 117 pound NH3 release ($23K)

Respondent is a Wisconsin corporation, with cream cheese and yogurt manufacturing facility. On April 17, 2017, EPA representatives conducted an inspection of the Facility following a reported release of anhydrous ammonia on September 6, 2016, to determine Respondent’s compliance with Section 103 of CERCLA and Sections 302-312 of EPCRA. During the EPA Inspection, Respondent ‘s…...

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EPA RMP Citations @ food plant (NH3 & $8K w/ $49K SEP)

Respondent owns and operates a food facility that had greater than 10,000 pounds of anhydrous ammonia in a process at its facility. From the time Respondent first had onsite greater than 10,000 pounds of anhydrous ammonia in a process, Respondent was subject to the requirements of Section 112(r) of the CAA, 42 U.S.C. § 7412(r),…...

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A little known CAT 1 Flammable Liquid with an IDLH of 10 ppm

To provide a glimpse of what kind of fun I get to have in process safety, I wanted to start a series of chemical profiles of some of the nasty hazardous materials I work with and why so many of my clients are such sticklers for meeting all of the different codes/standards/RAGAGEPS to the letter in…...

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More background on OSHA’s consideration of Control Circuit Devices in lieu of LOTO

OSHA is considering whether to initiate rulemaking to revise its control of hazardous energy standard for general industry. One aim of this RFI is to seek public comment on the modernization of the control of hazardous energy standard without compromising worker safety. OSHA is requesting information from the public on its control of hazardous energy…...

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Perfect example of delayed response to HF acid exposure

On April 15, 2014, Employee #1, a maintenance technician employed by Solarworld Industries America Inc., and Coworker #1, a tool operator in the plant’s fabrication area, was working at the employer’s solar cell manufacturing facility. Coworker #1 had submitted a work order to repair a leak of liquid hydrofluoric acid (HF). HF is used in…...

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