Safety Info Posts

Worker fatally injured when struck by pipe during pressure test

Incident summary A worker was completing a pressure test on the coil tube connector. The worker was positioned over the well head and was inadvertently contacted in the face by the test pipe, sustaining fatal injuries. Sequence of events… Membership Required You must be a member to access this content.View Membership LevelsAlready a member? Log...

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A robot, a conveyor, two different maintenance crews, and an amputation with no LOTO (OSHRC)

On July 31, 2016, a contract employee at an automobile manufacturing facility was replacing a motor on a robot on the first floor of the facility. While he did so, three maintenance technicians were performing a preventive maintenance inspection on a conveyor on the upper level of the facility. When the contract employee completed his…...

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Doing an MOC on changes to your ERT PPE can save you a lot of headaches and maybe a life!

For those who work and live in the world of Process Safety Management, the abbreviation MOC may make you and your colleagues cringe.  And when some “consultant” tells you that using the Management of Change (MOC) process for changes to our Emergency Response Equipment, especially PPE, you are probably thinking… SERIOUSLY?  I cant keep track…...

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Is combustible food dust subject to reporting under EPCRA Sections 311 and 312?

The definition of a “hazardous chemica” l under OSHA HCS includes “combustible dusts”. So, if the facility accumulates 10,000 lbs of dusts at any one time, it is reportable under Sections 311 and 312.  Facilities may want to consult FDA regulations to determine if certain food dusts would be covered under their regulations as food or…...

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Does color coding on your NFPA 704 Diamond matter?

In the past several years the use of NFPA’s 704 “Diamond” as a means for secondary labeling has seen much scrutiny; however, even OSHA has stated that this label can be used as an in-house secondary label under the GHS labeling requirements. (SAFTENG members can see my earlier articles on this topic in the OSHA…...

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What should be included in our emergency pre-planning?

For those of us in the process safety arena, we hear about “pre-planning” almost daily (or maybe we should hear it that often!).  But when we actually start looking into what “preplanning” looks like, most facilities are lost at what they should be doing.  Once again, I turn to the International Fire Code (IFC) to…...

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The Ventilation Design Basis begins with our intakes

All too often, when we ask for the “ventilation design basis” (1910.119(d)(3)(i)(E)) we are given some calculations from a 3rd party engineering group.  These calculations demonstrate the fan sizing for the necessary air exchanges and flows; however, what these calculations do NOT provide us is the full design basis for the ventilation system.  For me,…...

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EPA RMP and EPCRA citations @ food facility (NH3 & $225K w/ 770 pound release)

Respondent is food facility that produces frozen French fries and other potato products.  It operates two (2) ammonia-based refrigeration systems at its facility.  Both E1 and E2 contain refrigeration systems which use anhydrous ammonia as a coolant.  On March 17, 2010, Respondent filed a program 3 RMP for the Facility (the “2010 RMP”), and updated…...

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